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Is it safe to discharge Lead Acid batteries to 20%?

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    Is it safe to discharge Lead Acid batteries to 20%?

    It's not a matter of personal or battery safety; it's about battery economics and longevity. A lead acid battery won't explode even if you drain it dry. All that draining it to a low depth of discharge does is to dramatically shorten it's possible life span. The reason you typically see 45 to 60% depth of discharge (DoD) for lead is that is usually where the best economics lie for the average off-grid usage. Use the manufacturer's datasheet to understand life-cycle vs. DoD.

    What's important is to understand your application. How many charge cycles you want out of a battery will enable you to understand the best DoD for you and allow you to compare different batteries at different costs in an apples-to-apples way.

    Let's work an example. Say you want to cycle a battery everyday for 10 years; you need 3,650 cycles. Battery A costs $68.50 and has 500 cycles at 65% DoD. Battery B costs $1,000 and has 10,000 cycles at 90% DoD. Which is right for you?

    Assuming the full DoD everyday, you need about two As for one B. Since 10,000 > 3650 you'd only ever need 1 so buying battery B will costs $1000. For Battery A, to get 3,650 cycles at the DoD you'd need 2x3650/500x$68.50 = $1000. So, in this case the price is the same.

    As an exercise, which is better if Battery B gets 1000 cycles at 45% DoD? Which is better if you only need it for 50 cycles (e.g., emergency use over 10 years)?

    Other factors:
    • The time value of money. One Battery A would last over a year, the money you didn't spend on Battery B can be making you money. Or, if you can't afford battery B, buying a Battery A now would hold you for a year so you could save up for it - and in that time Battery B's price might come down.
    • In addition to cycles being greatly affected by DoD, the actual power from lead chemistry depends on the current draw rate and ambient temperature, see Battery Power .
    • Weight, lead acid batteries are heavier. Not much savings if you hurt your back or crack your floor.
    • Battery maintenance/venting, FLAs in particular need a lot of care.
    • Low Temperature operation
    • Extra work in replacing more batteries (remember, they're heavy).
    • You generally get cash back for recycling lead batteries, you might have to pay to dispose of lithium.
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