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HELP with Solar System Design For Off Grid Seasonal Island Cabin

MillerIslandSolar

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Jun 6, 2022
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We have an off grid seasonal fishing cabin on an island on an inland lake near Waterville, Maine (04901). Cabin is used Memorial Day to Labor day. System needs to be able to tolerate no heat conditions through the off season.

Everything is now propane - lights (Humphrey), refrigerator, range/oven, water heater, 2 wall heaters. We do use a 3/4 HP swimming pool pump on a 3250 watt gas generator to pump lake water up to a 150 gal. holding tank on the cabin roof for non-potable use via gravity feed (about 10 PSI). To charge our electric devices we take our boat to the mainland (1/2 mile) and use an outlet in our small 12' x 16' shore boathouse.

From a design standpoint, we're limited by the size and number of panels. For a number of reasons, we are limited to ONLY FOUR panels each no larger than 42" x 72.5". These will be mounted on a shed roof about 30' away from the main cabin. We do want battery backup.

Our priorities are:
LED Lights - propane lights put out too much heat and cabin gets unbearably hot throughout the summer.
Electrify/automate water supply system (either using existing pump or other system)
Charge 20V Dewalt batteries for tools, able to run smaller hand tools (Circ saw, etc.) on AC
Small fans to move air would be wonderful
As would a small microwave.
We eventually plan to dig a potable water well and would like that system to be electric/automated.



Are we being unrealistic in our hopes? As we are limited by the panels, we'd like to maximize their output capacity for the size we can support.

Any comments/suggestions/component lists would be appreciated. We are currently attracted to the "rumored" Point Zero Titan 2.0 system but don't know enough to know if that is a good direction.

Thanks for any hep.



UPDATED IN RESPONSE TO QUERIES:

We are not too worried about electric lights and charging small electronics. Our main concern is existing and future water system, the potential for small kitchen appliances (toaster, microwave), and other comfort items - ceiling or other fans, etc.

RE: WATER SYSTEM
We currently use an electric pump down by the shore of the lake (11.2 A @ 115) powered from a 3250 Sears generator (40 years old) on a 100’ 12/3 cord that we roll out and coil up each visit. As a backup we have a 5 HP gas water pump - identical intake and output unions so swap out is a matter of a minute or two.

These pump water up to a 75 gallon (65 gallon usable) holding tank mounted inside the cabin at the peak of the roof above the sleeping loft. In the 2nd picture you can see the external overflow pipe below the peak of the roof - mostly(!) prevents people from overflowing the tank into the cabin.

The cabin is 70’ back from the lake. The total elevation, from the lake surface up to the inlet of the holding tank is about 45’. When totally full, the distance from the top of the holding tank’s water level down to a normal use level (3.5’ above the floor for faucets, 6’ for shower) is about 18’ but that decreases to 15’ when the tank is 1/4 full. So, we get about 7 to 8 PSI - low but adequate as all our points of use do operate - most importantly the toilet, then the shower. We use a 40 gallon propane water heater as the flow rate of the water won’t operate an on-demand tankless heater.

Water is used by: Kitchen sink, bathroom sink, bathroom tub/shower, toilet. My wife and I use about 30 to 40 gallons a day. With 2 others, about 75 to 100 gallons per day. We pump daily, each AM when the lake is calmest and water is clearest.


We could increase pressure by moving the existing holding tank to exterior top of roof (about + 8' to 10’ or 4 PSI) or to a nearby tree (+ 15’ to 30’ - about + 7 to 12 PSI). Lots of effort and cost for lake water, doesn’t make the system turn key/self controlling, and we want solar power now anyway and to hand drill a well and convert over to to that for a fully automatic potable water system as soon as we get the money.


Last year we were given a 350 gallon round tank that is under the cabin and currently unused - behind the center post in the 2nd picture. The tank bottom is about 8’ below the cabin floor and the top of the water when full would be about 5’ above that.

I have toyed with just using a stand alone, portable type solar system to directly power 12v pumps.

The simplest would be to use just one at the shore up to the existing gravity tank, but head pressure and duration of run time may be an issue. Filling would be controlled by some type of float valve to kick on when tank is half full (as cabin use volume might be greater than pump fill rate for a short duration and draw down the water level even when pump is running.)

Next easiest might be to use the 350 gallon ground tank (similar float valve control) and a second pump to feed the gravity feed holding tank (with float valve control).

Or use the 350 gallon tank with one pump and a second to feed a pressurized cabin system (either a “constant” demand type at 40-50 PSI or to a pressurized bladder tank @ 30 to 40 or 40 to 50 PSI).


HOWEVER, if my planned 4 panel solar system can drive my existing pump (Specs in 1st picture), I could use it and just instal a float control in the existing holding tank with gravity feed.
If the solar system won’t drive the existing pump, it seems my next option is to install a shore-side pump that the solar system will support and use the gravity holding tank. But, maybe, I’d be better off using the 350 tank and two pumps? OR???? OR????


And, as a final goal, we’d like to rent out the cabin but the esoteric nature of the water system really prevents this. Requires manual monitoring of the holding tank level, knowing when to fill, starting the generator, manually turning on the pump (plug cord into generator), watching the overflow, and pulling the pump cord out of the generator at the FIRST sign of water overflow. The propane lights are a big enough challenge for many city folk and newB’s and this is just too much - we’d end up with a swimming pool in the cabin. So, we really need a totally self contained and automatic water supply system. It is OK for this to be only for non-potable as hauling in drinking water for drinks and cooking is standard in the area.


So, my dilemma is that with no practical experience I don’t know which path to go to end up with the best system for the lowest cost. And even when I settle on a path, the multiplicity of conflicting internet information makes selecting the specific components a daunting challenge.

And, lastly, I analyze everything to death and since we’ve use the existing system (gas or electric shore side pump to gravity feeding holding tank) for decades and we can get by with it for years more, it is easier to do nothing.
 

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We are currently attracted to the "rumored" Point Zero Titan 2.0 system but don't know enough to know if that is a good direction.
I know nothing about it. But the nice tough-sounding name with the word, “zero” and a series number says it’s trying to sound like a big deal and more expensive than necessary to me.
We eventually plan to dig a potable water well and would like that system to be electric/automated
A dug well may not require a big pump. That would be the thing that sounds like a concern for a small system people have posted 12V shallow well pumps here before. Not super expensive and adequate for short head.
limited to ONLY FOUR panels each no larger than 42" x 72.5"
Which is about 1200W of panels.
We do use a 3/4 HP swimming pool pump on a 3250 watt gas generator to pump lake water up to a 150 gal. holding tank on the cabin roof
Even with your shallow well, I’d use that with a float switch. Free water pressure but a $85 RV pump would make it 40#. That’s what I’d do myself anyways.
To charge our electric devices
You’ll have plenty under 1200W of panels.

I don’t know about that titan system- maybe good, maybe not? How many $$$?

I do know you can accommodate your listed needs with a bit of headroom with 1200W of panels.

You’ll need a 60A charge controller and an inverter. I’d guess 2000W would far exceed the need but for the pool pump. Even 1000W but that might preclude the desired microwave. Maybe 500Ah LiFePo, just don’t charge them in winter.
 
I know nothing about it. But the nice tough-sounding name with the word, “zero” and a series number says it’s trying to sound like a big deal and more expensive than necessary to me.

A dug well may not require a big pump. That would be the thing that sounds like a concern for a small system people have posted 12V shallow well pumps here before. Not super expensive and adequate for short head.

Which is about 1200W of panels.

Even with your shallow well, I’d use that with a float switch. Free water pressure but a $85 RV pump would make it 40#. That’s what I’d do myself anyways.

You’ll have plenty under 1200W of panels.

I don’t know about that titan system- maybe good, maybe not? How many $$$?

I do know you can accommodate your listed needs with a bit of headroom with 1200W of panels.

You’ll need a 60A charge controller and an inverter. I’d guess 2000W would far exceed the need but for the pool pump. Even 1000W but that might preclude the desired microwave. Maybe 500Ah LiFePo, just don’t charge them in winter.
That's more like the reply I expected. :ROFLMAO: Thanks for the laugh though.

@MillerIslandSolar Welcome to the party. Your plan sounds like a good idea. Maybe you can add a couple psi to your plumbing system.
What direction will the panels be oriented on the shed roof?
Fish pictures are always a nice touch. ?
 
attracted to the "rumored" Point Zero Titan 2.0 system
I looked it up. For $3300. Before you buy panels? Im not a fan of the suitcase solar systems.

For the same money you can assemble a dependable and very effective solar power system with much more battery power and usability.

While I’m not recommending doing what I do (though it may not be a bad idea) I live full time with a system I could replace completely for $2500 with the current setup. Including my panels. If I bought lithium batteries instead of lead acid it would still only be $3200. $3600 would include bringing me to 1400W of panels.

The titan device plus panels and wire reveals a $5000 budget. You can have two- three times the power for that money with decent midrange products.
 
Point zero is way expensive for what it does. Most of those boxes don't perform as expected, from what I have heard. There's not much DIY involved which is where lots of money goes.
 
That's more like the reply I expected. :ROFLMAO: Thanks for the laugh though.

@MillerIslandSolar Welcome to the party. Your plan sounds like a good idea. Maybe you can add a couple psi to your plumbing system.
What direction will the panels be oriented on the shed roof?
Fish pictures are always a nice touch. ?
Barn style roof, two planes, each 42" by 146". So will mount two horizontally on each
 
I looked it up. For $3300. Before you buy panels? Im not a fan of the suitcase solar systems.

For the same money you can assemble a dependable and very effective solar power system with much more battery power and usability.

While I’m not recommending doing what I do (though it may not be a bad idea) I live full time with a system I could replace completely for $2500 with the current setup. Including my panels. If I bought lithium batteries instead of lead acid it would still only be $3200. $3600 would include bringing me to 1400W of panels.

The titan device plus panels and wire reveals a $5000 budget. You can have two- three times the power for that money with decent midrange products.
As I know little about the components, what would you do/use? Plan is to use a 24V or 48V system, mount four panels of 400w each or more on shed roof. Install all components in shed. Run 110V or 240V line to standard panel in cabin, then run std wire in cabin.
 
Plan is to use a 24V or 48V system
Are you going to abandon the 12V stuff you have now? I wouldn’t go 48V at your power needs because that limits things- 24V is fine. There’s enough stuff out there.

Personally I would stick with 12V but that’s me.

Charge controllers: Epever is a decent lower-cost charge controller. Victron is much more money but is top-shelf. MPPSolar has a good reputation. I have used several Epever units.

Inverters: I was impressed when I tried a 2000W QZRELB. Low idle consumption. My Giandel 1200W I used for four years. Victron, SMA, Outback are the top shelf products.

SOK batteries are moderately priced and have a fan base. Though I might cheap this and buy three $350 ones. Battle born is top shelf and expensive.
 
I looked it up. For $3300. Before you buy panels? Im not a fan of the suitcase solar systems.

For the same money you can assemble a dependable and very effective solar power system with much more battery power and usability.

While I’m not recommending doing what I do (though it may not be a bad idea) I live full time with a system I could replace completely for $2500 with the current setup. Including my panels. If I bought lithium batteries instead of lead acid it would still only be $3200. $3600 would include bringing me to 1400W of panels.

The titan device plus panels and wire reveals a $5000 budget. You can have two- three times the power for that money with decent midrange products.
That's what I suspected. My problem is identifying the best components. The design tools all seem to be based on a targeted use load and most specify more, lower output panels. I just want a simple system to get maximum power with 4 maximum putput panels.
 
Are you going to abandon the 12V stuff you have now? I wouldn’t go 48V at your power needs because that limits things- 24V is fine. There’s enough stuff out there.

Personally I would stick with 12V but that’s me.

Charge controllers: Epever is a decent lower-cost charge controller. Victron is much more money but is top-shelf. MPPSolar has a good reputation. I have used several Epever units.

Inverters: I was impressed when I tried a 2000W QZRELB. Low idle consumption. My Giandel 1200W I used for four years. Victron, SMA, Outback are the top shelf products.

SOK batteries are moderately priced and have a fan base. Though I might cheap this and buy three $350 ones. Battle born is top shelf and expensive.
I don't have anythong now, just propane.
 
I know nothing about it. But the nice tough-sounding name with the word, “zero” and a series number says it’s trying to sound like a big deal and more expensive than necessary to me.

A dug well may not require a big pump. That would be the thing that sounds like a concern for a small system people have posted 12V shallow well pumps here before. Not super expensive and adequate for short head.

Which is about 1200W of panels.

Even with your shallow well, I’d use that with a float switch. Free water pressure but a $85 RV pump would make it 40#. That’s what I’d do myself anyways.

You’ll have plenty under 1200W of panels.

I don’t know about that titan system- maybe good, maybe not? How many $$$?

I do know you can accommodate your listed needs with a bit of headroom with 1200W of panels.

You’ll need a 60A charge controller and an inverter. I’d guess 2000W would far exceed the need but for the pool pump. Even 1000W but that might preclude the desired microwave. Maybe 500Ah LiFePo, just don’t charge them in winter.
We have a 350 gallon tank that is under the cabin. Is there a way to use just electric pumps - one from the lake to the tank then one from tank to csbin to improve our system? Lake is some 300' from the shed on/in which solar system will be installed.
 
Well I just wrote you a book with links to low-buck and mid-priced options that solve every problem- and then the stupid page decided to reload and it’s all gone :(
Can’t retype that right now due to time but I’ll get back to it when I can. It was 45 minutes of thought.

How far above lake surface is the cabin?
 
I don't have anythong now, just propane.
The first piece of the solar system will limit the rest of the system.
Planning is cheaper & better than rushing.

240 volts seems a bit much for a fishing cabin but would allow for more product choices.

What does your local NWS (National Weather Service) say the "all time" coldest temp is for the area? A phone call is the quickest way to an answer.
 
Personally I would stick with 12V but that’s me.
Otherwise his handle would be 24VoltInstalls. :)

Seriously folks, I'm going to recommend rolling with a 24v system for a few reasons:

1: Adding battery capacity requires less physical space
2: The well pump, water pump, and/or microwave are all going to want more watts than 12v can comfortably provide.
3: 1200w / 24v = 50a which is a comfortably sized controller. A 100a controller would cost $$RealMoney!
4: For your little cabin, 120v single leg will be plenty. Yes, watts are small and it takes a lot to do much, but 3000 of them still goes a pretty good ways.
5: DC water pumps and float switches are easily available in 12v, 24v or 48v, or you could get one of the little pump/pressure tank units to suck from the well. Lots of options there.

Just to noodle the idea, doesn't SigSolar have a 3Kw 24v AIO unit now? If you've got the space for extra capacity an All-In-One 3Kw/24v might be just about perfect. If you're not a fan of that idea, a 60a MPPT from EPEver or RichSolar or even PowMr will do the job of turning solar DC into battery DC and you can find a 24v inverter pretty much anywhere.

Are you planning on putting the parts & batteries in the shed under the panels and then running AC to the cabin? If not, where are you gonna stick all the parts and batteries and such?
 
Otherwise his handle would be 24VoltInstalls. :)

Seriously folks, I'm going to recommend rolling with a 24v system for a few reasons:

1: Adding battery capacity requires less physical space
2: The well pump, water pump, and/or microwave are all going to want more watts than 12v can comfortably provide.
3: 1200w / 24v = 50a which is a comfortably sized controller. A 100a controller would cost $$RealMoney!
4: For your little cabin, 120v single leg will be plenty. Yes, watts are small and it takes a lot to do much, but 3000 of them still goes a pretty good ways.
5: DC water pumps and float switches are easily available in 12v, 24v or 48v, or you could get one of the little pump/pressure tank units to suck from the well. Lots of options there.

Just to noodle the idea, doesn't SigSolar have a 3Kw 24v AIO unit now? If you've got the space for extra capacity an All-In-One 3Kw/24v might be just about perfect. If you're not a fan of that idea, a 60a MPPT from EPEver or RichSolar or even PowMr will do the job of turning solar DC into battery DC and you can find a 24v inverter pretty much anywhere.

Are you planning on putting the parts & batteries in the shed under the panels and then running AC to the cabin? If not, where are you gonna stick all the parts and batteries and such?
Do you have a link to that SigSolar System?
 
Otherwise his handle would be 24VoltInstalls. :)

Seriously folks, I'm going to recommend rolling with a 24v system for a few reasons:

1: Adding battery capacity requires less physical space
2: The well pump, water pump, and/or microwave are all going to want more watts than 12v can comfortably provide.
3: 1200w / 24v = 50a which is a comfortably sized controller. A 100a controller would cost $$RealMoney!
4: For your little cabin, 120v single leg will be plenty. Yes, watts are small and it takes a lot to do much, but 3000 of them still goes a pretty good ways.
5: DC water pumps and float switches are easily available in 12v, 24v or 48v, or you could get one of the little pump/pressure tank units to suck from the well. Lots of options there.

Just to noodle the idea, doesn't SigSolar have a 3Kw 24v AIO unit now? If you've got the space for extra capacity an All-In-One 3Kw/24v might be just about perfect. If you're not a fan of that idea, a 60a MPPT from EPEver or RichSolar or even PowMr will do the job of turning solar DC into battery DC and you can find a 24v inverter pretty much anywhere.

Are you planning on putting the parts & batteries in the shed under the panels and then running AC to the cabin? If not, where are you gonna stick all the parts and batteries and such?
Yes, mount 4 panels horizontally on SSW facing roof of 9' x 11' shed. Install all components inside shed. Run 110 or 220v 40' to cabin panel. Wire house as needed. Perhaps use a 12v panel to run water pumps or some 12v what-evers (lights, etc?)
 
Seriously folks,
Are you planning on putting the parts & batteries in the shed under the panels and then running AC to the cabin?
That’s what he said :)
What does your local NWS (National Weather Service) say the "all time" coldest temp is for the area?
only May to September use he said
Adding battery capacity requires less physical space
Per Ah, battery size is essentially the same for LiFePo
well pump, water pump, and/or microwave are all going to want more watts than 12v can comfortably provide
I have maxed out a 2000W inverter in testing without issues. That’s not the hinging concern to me at 2000W
don't have anythong now, just propane
THAT is why I suggested 24V. No legacy stuff to support. Plus, using an inverter with 11W idle consumption running it 24/7 is not a biggie. 45- or 80W or more is a big deal on small solar and they’re limited/limiting to 1200W of panels
A 100a controller would cost $$RealMoney!
Two 50A with his shading and 5 hours of exposure - $400-$500. Epever. And the bonus of redundancy.
3Kw 24v AIO unit now?
The idle consumption is a bit high when you can get inverters 1/5 to 1/8 of that. Even at 12V. But I’d probably avoid the aio (been testing AIO for two months or so. About to order another Epever and lose the high idle draw)
The well pump, water pump, and/or microwave are all going to want more watts than 12v can comfortably provide
with the inverter in the barn, a short length of 4/0 is not a biggie, and voltage drop at 120VAC is not significant for their distances.
I'm going to recommend rolling with a 24v system for a few reasons
I’m not saying don’t go 24V!
I’m saying one can accomplish stated goals at 12V. The three major advantages they might enjoy with 12V:
1) plenty of 12V RV LED lighting options
2) a quick fix if something goes wrong in their remote location is more likely to be found ‘locally’ with 12V components.
3) in a ‘situation’ walmartha marine batteries are plug’n’play with a menu option change.

With 24V, you’d just use normal household bulbs, appliances, whatever. Very simple and cost effective. Feed an inexpensive 100A panel, wire the house; it just works like home. It is probably the simplest option overall. I’d still use two charge controllers though.
 
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