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Review of Cerrnss LiFePo4 48V100ah battery modules

Vito

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Aug 1, 2022
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Hey guys, in April 2022 I purchased 3 of the following LifePo4 batteries: Cerrnss 48V 100AH SMART TYPE Nominal Capacity:5Kwh (32 Parallel),Nominal Voltage:48V (Built-in 16S Smart BMS). They were purchased from Shenzhen Hyuan International Trade Co., Ltd on Alibaba.

I currently have a 9kwh solar PV system with hybrid 6Kwh Solis (Ginlong) inverter, now with batteries integrated in the system. A video of the battery system wired and installed can be viewed at https://drive.google.com/file/d/1QntgW8-gBySf5jelZFA_VTKpJhtjFFYj/view?usp=sharing

Before purchase I was looking into potentially installing the Li-ion batteries of an old Leaf as battery wall for the house but the price seemed to be quite expensive when compared to many benefits of a lifepo4 battery such as many (many!) more life cycles and the general inability to self ignite!. I was initially looking at the Cerrnss batteries on aliexpress, specifically the 100ah 24V but then decided to check for options on Alibaba. The same company that produces the Cerrnss batteries and sells them on Aliexpress also produced a 5kwh battery module that I eventually bought. It took just over 3 months from purchase to arrival at my door.

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Before shipping I organised a 3rd party independent inspection by SGS, a certification body that does such inspections on the Alibaba platform for an extra cost (180 USD). As they are independent, this is the way to go if you are spending serious money on it (I spent 3,684 USD on the batteries including 1,100 USD of shipping costs to Europe in April 2022). Before the batteries were fully built and completed an inspector went and inspected the factory and the batteries in a day. I had specific questions for him such as to make sure that the cells used in the batteries were new, testing the actual voltage and amperage of the batteries, among a long list of other questions.
The inspector got most of the factory workers to get together and to wire 32 of these batteries in parallel since that was one of the advertised specifications. The seller complied although it was a mighty job since every battery weight nearly 50 kg/100 lb and most of them were already packaged for shipping to various customers. However, everything worked out fine and the inspector was shown the results of the 32 strong parallel connection. I can sympathise with the seller after having received the batteries and having installed them in the garage - they are very heavy, no doubts there.

The inspector found two faults in the inspection, one was that they used an old sticker in the battery case that showed outdated specs relating to the number of battery cycles and the other issue related to the picture in the ad showing two positive and two negative terminals per battery module, although there is only one of each. All in all I wasn’t overly concerned as these were more advertising/cosmetic issues rather than actual physical, quality or manufacture issues with the batteries. I think the battery cycle advertised (Cycle life (80%DOD): ≥4000 cycles) are probably true enough to reality even if the seller based his claim on the stats and tests provided by the cell supplier (CATL) rather than an actual test in the factory. You have to make some small compromises for a cost saving, which these batteries had, compared to other options I could have bought in Europe - all quite overpriced in my humble opinion.

Before the inspection I enquired about the nature and sourcing of the cells they used and the answer given was CATL, and I was supplied a picture or two of such cells and the codes. The engineer said that CATL's cells do not have a logo, but the brand-new cells will have a QR code that can be scanned. Based on what they said, this is CATL's internal barcode:
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Does any of you know of the CATL codes? Can you confirm these are CATL cell codes?

After the SGS inspection I was much more at ease in that: 1 the factory existed, 2: the batteries were of very good build quality, 3: the specs advertised checked out, 4: no other issues/red flags with the staff, the factory or the batteries were highlighted by the inspector.

Fast forward 2.5 months and I receive the batteries. The unboxing was exciting - solid black metal boxes weighting 50 kg each and looking great. I pressed the on button in each battery and the display loaded up the key parameters. All batteries were storing around 107-109ah which I thought was a good sign. I was reading online that a second hand lifepo4 cell that may have undergone 500-600 cycles already (usually sold to second life user between 500 and 1000 cycles), and may only show 95% of the total ah potential.

I brought the batteries to the garage and connected them in parallel, as shown below, positive to positive terminals, and negative to negative terminals – with each cable leading to the respective positive/negative attachment of the inverter.
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After having connected the CAN cables from battery to battery and then from the 3rd battery to the inverter I couldn’t see any battery recognition from the inverter. Of the various "Battery Select" settings (i.e. select which type or brand of battery you have connected) pre-programmed in the inverter I used "User Define" as this battery was not in the list and I could customise all charge and discharge parameters (i.e. key communication thresholds between inverter and battery system). Turns out the issue of recognition had to do with properly setting the 6 little white switches in each battery battery module.

You need to set these up in a specific order, as highlighted in one of the tables in the battery manual, so that they correctly communicate with the inverter and also among the other batteries.

These batteries are set up as master and slave/s. The master battery has a code, while the slave or secondary batteries have other codes that you need to key in. It’s not hard, you just need the manual to do that. However, since I hadn’t received the manual in the box, I didn’t know how to do that and wasn't sure what the buttons did. The seller was very useful across hundreds of questions I asked and helped me all throughout the installation process. The manual was forwarded as a PDF after I requested it. The main thing I needed help with was setting the parameters for the battery in the User Define battery mode where you have to set up voltage and currents between the inverter and the battery so that the inverter sends the right amount of electricity to the battery and doesn’t trip the battery BMS, and viceversa. To set up those parameters optimally it took me about a week of back and forth with the seller, mainly because the Solis inverter manual is not overly precise in explaining what each parameter actually means and so I had to speak to Solis staff in Europe to clarify the meaning of a few parameters. Anyhow, we eventually managed to get through this and I was supplied with all the relevant parameter values. Being a biologist myself and not by any means an expert in electrical stuff it took me a little while to read up and understand that the values provided made sense and were generally applicable to a battery with this voltage and amperage.

The battery BMS got tripped only once in the past 4 weeks of operation, and to fix it I lowered the parameters for max ah discharge from 100 to 97 ah, and lowered the max charge voltage from 58 V to 57.8 V, and increased the minimum charge voltage from 43.2 to 43.4 V. Since making those changes the battery and inverter seemed to have communicated fine without tripping any alarm on either side. Based on these parameters I noticed that can discharge a maximum load of 5Kwh from the batteries and if the house load is higher - then there is either the PV supplying the balance, or the grid. The picture below shows the current setting for the battery after all my back and forth with Solis, the seller and my experience with tripping the BMS alarm.
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All in all, the system is working great, we are putting all the excess solar energy we don’t use during the day in the battery, while the excess goes to the grid, and from the evening till early morning the 15kwh battery supplies all the energy we need. We are pretty much off grid now (in Ireland) noting that we still export 25-40 Kwh to the grid, daily after the battery has been charged and discharged daily. We wont be so lucky in the winter but the plan is to buy back the energy exported in spring and summer and hopefully get to a net zero annual balance, or better.

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If you are thinking of buying some well-priced lifepo4 batteries from a Chinese supplier I would recommend the Cerrnss lifepo4 batteries from Shenzhen Hyuan International Trade Co., Ltd. Once again, a video of the battery system wired and installed can be viewed at https://drive.google.com/file/d/1QntgW8-gBySf5jelZFA_VTKpJhtjFFYj/view?usp=sharing

Hoping this may be of help.

Cheers and good luck to you.
V
 

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Thanks for the VERY thorough review. And welcome to the forum!

I never knew you could hire an inspector in China either!

Others will chime in but I didn’t know CATL made pouch cells for server rack batteries. I think we are more accustomed to decoding QR codes on prismatic cells. Hopefully someone can decipher the bar code on the pouch cells.

You learn something new every day, if you’re not careful ?.
 
Nice video also.

What gauge wire are you using? It looks a bit small for a battery setup that can easily deliver 300 amps at 48V nominal.

Personally I would want an appropriate sized over current protection device as close to the batteries as possible.

Overall looks like a great setup though.
 
Nice video also.

What gauge wire are you using? It looks a bit small for a battery setup that can easily deliver 300 amps at 48V nominal.

Personally I would want an appropriate sized over current protection device as close to the batteries as possible.

Overall looks like a great setup though.
The long wires connecting inverter to battery 1 and 3 are gauge 3, so plenty thick. The smaller cables connecting each battery to the next one are gauge 6 rated at 200C (these came with the batteries and, upon asking, the seller said they could easily handle 100ah discharge currents). I was thinking of upgrading these to gauge 4 but I haven't done so, yet. I was reading online that some gauge 6 cables (those with silicon cover on the outside usually with a printing/rating of 200C) can handle well above 100 ah of current, and are superior to the PVC coated cables. I limited my max discharge to about 97 ah from the inverter so was hoping that it would be OK in that the max discharge at 48V nominal would be about 5Kwh. Not that this next bit counts as evidence but whenever the inverter was pulling 5Kwh from the battery (and that is the peak it is able to pull based on current settings), which happened yesterday at dinner time the last time, the smaller battery cables (gauge 6) felt cool to the touch, no warmth at all, while the gauge 4 felt slightly warm to the touch, probably 30C. Is warmth any valuable indication at all? Should I go for gauge 4 cables for the 3 batteries?

I should probably look into an appropriate sized over current protection device for this system and any advice would be welcome.

Thanks!
 
Thanks for the VERY thorough review. And welcome to the forum!

I never knew you could hire an inspector in China either!

Others will chime in but I didn’t know CATL made pouch cells for server rack batteries. I think we are more accustomed to decoding QR codes on prismatic cells. Hopefully someone can decipher the bar code on the pouch cells.

You learn something new every day, if you’re not careful ?.
Yes, it would be nice if someone could decipher the barcode on the pouch cell and attest they are CATL cells. There also seems to be a QR code at the bottom of the first (cell) picture I posted.
 
An appropriate OCPD must be sized to protect your eventual wire choices. NOT your inverter draw.

Why you ask ? ?

The real problem is when there is a short circuit and all your batteries dump all the current they can muster into the wires. Either an appropriate OCPD protects the system or the wires act as a fuse when they catch fire !

I would think a 300 Amp Class T fuse, as close to the battery as possible would be appropriate.
 
An appropriate OCPD must be sized to protect your eventual wire choices. NOT your inverter draw.

Why you ask ? ?

The real problem is when there is a short circuit and all your batteries dump all the current they can muster into the wires. Either an appropriate OCPD protects the system or the wires act as a fuse when they catch fire !

I would think a 300 Amp Class T fuse, as close to the battery as possible would be appropriate.
Cool, thanks for the advice. You mean something as simple as this one unit? Positive wire from the battery connected on one end and negative one on other end?1659793731366.png
 
Cool, thanks for the advice. You mean something as simple as this one unit? Positive wire from the battery connected on one end and negative one on other end?View attachment 105598

Yes.

The one hole goes to the positive battery terminal (or as close to as possible). That is the main positive leading from the three batteries after they are combined.

The other hole would be connected to the POSITIVE wire going to your inverters POSITIVE terminal.

You only need to break one leg of the circuit in case of a short.
 
Oh I see, so I'll need one unit to connect/bridge the positive circuit between the battery and inverter! Great stuff. I'll do as you explained. Thanks again for the help.
 
I asked them for prices on two 48v 100ah, 120ah and 150ah rack batteries DDP to UK, there quotes were 20% lower than the next nearest. The quotes were USD 875, 999, 1199 each plus around USD 500 DDP delivery to the UK. Did the SGS report comment /take photos of the internal construction of the batteries?
 
The company you link to is a trading company not a manufacturer, are they the sole distributer for Cerrnss? The only company that came close on price used B class cells, but their shipping cost was twice as much.
 
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I asked them for prices on two 48v 100ah, 120ah and 150ah rack batteries DDP to UK, there quotes were 20% lower than the next nearest. The quotes were USD 875, 999, 1199 each plus around USD 500 DDP delivery to the UK. Did the SGS report comment /take photos of the internal construction of the batteries?

Hi. Yes there were a few pics of the internal construction of the battery, with the top and side panel off showing BMS and the side. See below:
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And a few other pics from the direct messaging with them at time of inspection:
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The company you link to is a trading company not a manufacturer, are they the sole distributer for Cerrnss? The only company that came close on price used B class cells, but their shipping cost was twice as much.
As mentioned in the review what I know based on my communications with them is that they buy the cells from CATL and then put the battery modules together, and sell them. The fact that cells and PCBs are not manufactured by the company was also confirmed in the inspections report too.

Keep in mind that many (likely most) battery "manufacturers" in the US and Europe buy cells from China (e.g. CATL and others) and put them together in their system.

On your second point, I'm not sure if they are their sole distributor for Cerrnss batteries but they had said to me that it was their brand, so I would assume they are the sole distributor.

I asked the inspector to check specifically if the cells were new and he said: " Only 1 of the 3 units was checked for internal workmanship and critical components, the surface of the cell did not show signs of renovation/second use." Note, the battery modules were pretty much complete and ready for shipping by the time the inspector had come for the inspection.
 
The long wires connecting inverter to battery 1 and 3 are gauge 3, so plenty thick. The smaller cables connecting each battery to the next one are gauge 6 rated at 200C (these came with the batteries and, upon asking, the seller said they could easily handle 100ah discharge currents). I was thinking of upgrading these to gauge 4 but I haven't done so, yet. I was reading online that some gauge 6 cables (those with silicon cover on the outside usually with a printing/rating of 200C) can handle well above 100 ah of current, and are superior to the PVC coated cables. I limited my max discharge to about 97 ah from the inverter so was hoping that it would be OK in that the max discharge at 48V nominal would be about 5Kwh. Not that this next bit counts as evidence but whenever the inverter was pulling 5Kwh from the battery (and that is the peak it is able to pull based on current settings), which happened yesterday at dinner time the last time, the smaller battery cables (gauge 6) felt cool to the touch, no warmth at all, while the gauge 4 felt slightly warm to the touch, probably 30C. Is warmth any valuable indication at all? Should I go for gauge 4 cables for the 3 batteries?

I should probably look into an appropriate sized over current protection device for this system and any advice would be welcome.

Thanks!
Any advice on potentially using gauge 4 cables for the 3 batteries?
 
Thank you Vito, the photos are very helpful. I can see now the difference between these and the more expensive options. There is no circuit breaker on the battery, no pre charge resister, not sure if heat sensors are present. Looking at the photo of the cells on the floor it appears the central vent holes are open, meaning they could be used. This may explain why the packs of cells are well wrapped, preventing anyone inspecting them. These cost savings explain the price difference. Compare build quality to Will's EG4 teardown video. I have been offered two 48v 150ah batteries for just under Usd 3000 DDP, which is very cheap for 15 kW, the same price as two 100ah batteries from more well known makers. An extra 5 kW would mean much gentler cycling and may more than compensate for grade B cells.
 
Thank you Vito, the photos are very helpful. I can see now the difference between these and the more expensive options. There is no circuit breaker on the battery, no pre charge resister, not sure if heat sensors are present. Looking at the photo of the cells on the floor it appears the central vent holes are open, meaning they could be used. This may explain why the packs of cells are well wrapped, preventing anyone inspecting them. These cost savings explain the price difference. Compare build quality to Will's EG4 teardown video. I have been offered two 48v 150ah batteries for just under Usd 3000 DDP, which is very cheap for 15 kW, the same price as two 100ah batteries from more well known makers. An extra 5 kW would mean much gentler cycling and may more than compensate for grade B cells.
Whatever works for you go for it. Note all these modules arrived with just shy of 110 ah each indicating a higher likelihood of being from new cells than used ones. Also, today the engineer updated my batteries's software and I saw the temp protections parameters in the DR software used (charging temp, discharging temp, mos temp, env temp) so there must be heat sensors. Cheers.
 
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I think the manufacturer is Guangzhou Cool-Li Energy Technology , who also sell via Alibaba.
 
I don't know about that. As I mentioned in the review and based on what I have seen since April they assemble the battery systems themselves. They are not traders in the sense of just buying a product and re-selling it, plenty of evidence for that in the Alibaba profile page. Also, their battery engineer has been doing all sorts of software updates for me in recent days. You wouldn't see that type service or know-how in a company that doesn't "own" their product.
 
hello Vito,
very nice description! Thank you for your help! I decide to buy from that Co.
Can you tell us wich brand is your inverter? looks nice
Thanks!
 
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