18650 will not replace it?I also bought 32 of these but one cell the negative terminal snapped off with very little force, super annoying, not sure how to fix it, maybe solder with that low temp solder paste? Will that work?
I have not asked, i dont want to have to take it out I already have it fully built into my XR-04 Enclosure, which I absolutely love BTW, for 250 shipped this thing is really well built, I have a 2nd one coming and will do pictures of it and the 2nd build, it's really nice and for the price unbeatable.18650 will not replace it?
contact them. it seems to be a known issue. happened to me and they replaced it quickly with almost no questions askedI have not asked, i dont want to have to take it out I already have it fully built into my XR-04 Enclosure, which I absolutely love BTW, for 250 shipped this thing is really well built, I have a 2nd one coming and will do pictures of it and the 2nd build, it's really nice and for the price unbeatable.
Wrong topicSo, I'm building my first LiFePO4 pack. 4S2P from new 105AH EVE cells, Overkillsolar BMS. Pretty standard stuff. Then I get to the whole compression topic...
I read the EVE data sheet, and I think we need to be a bit more pedantic about what it says, and more importantly what it doesn't say. The datasheet is only a spec for what comes out of the factory, and how to confirm / measure it (i.e. a QA document). The entire discussion in the datasheet regarding compression is under the section where they are specifying the battery cell dimensions. In other words, since the cells do swell with charging, in order to specify the product dimensions (the thing they are going after) they need to specify how much compression the cells are under. They spec'd 300 kgf for this test, describe the test jig, and under those conditions they show what the cell dimensions should be.
They did NOT specify that the cells should be operated at that compression (nor that they shouldn't be, to be clear). This is only a spec for the conditions to measure the dimensions of the cell.
An email exchange with the 18650 support team said that the cells should be used with compression, and pointed to the datasheet. That, in my pedantic mind, doesn't answer the question.
The only information I have seen about what compression should be applied is the graph that Brucey cited in post #441, but I don't believe that came from EVE.
Has anyone seen an actual "This is how you should mechanically construct a multi-cell battery with these cells." document from EVE?? (Or Envision for that matter, to stay on topic... I was going to use the 305's but they were out of stock.)
With the A123 graph, we can see that with zero compression lifecycle is 3000. With some pressure applied that shoots up to 6000 and then eventually nearly 20,000 cycles.So, I'm building my first LiFePO4 pack. 4S2P from new 105AH EVE cells, Overkillsolar BMS. Pretty standard stuff. Then I get to the whole compression topic...
I read the EVE data sheet, and I think we need to be a bit more pedantic about what it says, and more importantly what it doesn't say. The datasheet is only a spec for what comes out of the factory, and how to confirm / measure it (i.e. a QA document). The entire discussion in the datasheet regarding compression is under the section where they are specifying the battery cell dimensions. In other words, since the cells do swell with charging, in order to specify the product dimensions (the thing they are going after) they need to specify how much compression the cells are under. They spec'd 300 kgf for this test, describe the test jig, and under those conditions they show what the cell dimensions should be.
They did NOT specify that the cells should be operated at that compression (nor that they shouldn't be, to be clear). This is only a spec for the conditions to measure the dimensions of the cell.
An email exchange with the 18650 support team said that the cells should be used with compression, and pointed to the datasheet. That, in my pedantic mind, doesn't answer the question.
The only information I have seen about what compression should be applied is the graph that Brucey cited in post #441, but I don't believe that came from EVE.
Has anyone seen an actual "This is how you should mechanically construct a multi-cell battery with these cells." document from EVE?? (Or Envision for that matter, to stay on topic... I was going to use the 305's but they were out of stock.)
Wouldn't these age out around the same time as a 304ah wasting even more cycles, or do they age differently?With the A123 graph, we can see that with zero compression lifecycle is 3000. With some pressure applied that shoots up to 6000 and then eventually nearly 20,000 cycles.
The majority of diyers prob won't reach that lower 3000 cycle limit due to having larger battery banks etc and calendar aging, so even if there is no compression applied the lifetime results will be good. But with newer cells like the lf560k rated for 12,000 cycles etc it would seem wise to use a fixture and apply pressure for prismatic cells.
What material do you think is compliant?That's because you had them clamped since they were new. But clamping them without compliant material risks damaging them long term as they age.
I understand and agree that many of us may not live long enough to wear out these batteries. But what surprises me is that the battery cell manufacturers themselves seem to be mute on the basic parameters to actually build a proper, safe, multi-cell battery pack using their cells. Is this information only given to an OEM under NDA, leaving the DIY community on its own to figure it out for ourselves? It definitely appears that some sort of compression is desired (yet, see below), but how much?With the A123 graph, we can see that with zero compression lifecycle is 3000. With some pressure applied that shoots up to 6000 and then eventually nearly 20,000 cycles.
The majority of diyers prob won't reach that lower 3000 cycle limit due to having larger battery banks etc and calendar aging, so even if there is no compression applied the lifetime results will be good. But with newer cells like the lf560k rated for 12,000 cycles etc it would seem wise to use a fixture and apply pressure for prismatic cells.
It is not possible the manufacturers are building cells to the automotive customer's parameters? and since we are not the original designed use, they just don't have the info you seek?I understand and agree that many of us may not live long enough to wear out these batteries. But what surprises me is that the battery cell manufacturers themselves seem to be mute on the basic parameters to actually build a proper, safe, multi-cell battery pack using their cells. Is this information only given to an OEM under NDA, leaving the DIY community on its own to figure it out for ourselves? It definitely appears that some sort of compression is desired (yet, see below), but how much?
The only other base component involved in a multi-cell battery is the BMS. I've looked around the OverkillSolar site, and they don't say anything about compression. No surprise, as it's really not their responsibility. But there is a picture of an 8-cell battery using their own LiFePO4 cells showing threaded rods holding things together. Interestingly their 100AH "Industrial" cells seem to have plastic top and bottom caps that are wider than the cell itself, preventing any compression of the cell material. Is this the exception that proves the rule?
It would be really nice to have (find?) some sort of official statement on multi-cell battery assembly from the cell manufacturers themselves. Lacking that, we're potentially misinterpreting the information that they do provide (my point earlier).
I'd settle for what the automotive folks have to design to. At least it could provide a baseline.It is not possible the manufacturers are building cells to the automotive customer's parameters? and since we are not the original designed use, they just don't have the info you seek?
ACK! I just noticed that EVE *does* indicate a compression spec (same 300 kgf) under "Cycle life" in their datasheet. Missed that. So, please excuse the dust.I'd settle for what the automotive folks have to design to. At least it could provide a baseline.
Nkon gets regular shipments of both the 305 and 315..any source for these cells today? they have been pretty excellent so far. should've ordered more