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Array sizing with respect to maximum vs. usable array power (wattage).

jxn

New Member
Joined
Jan 24, 2022
Messages
3
Location
Texas
Hi. This is my first post, so I apologize in advance for any faux pas. I have sized an off-grid PV system for a cabin in the high desert of west TX. Lots of sun, hot summer days some cold winter days, and notable winds. I used PVWATTS and several online calculators to estimate my daily and seasonal loads and system requirements. Based on that I purchased an EG4 6000XP inverter and two, EG4 280Ah batteries. I am now selecting the size and number of solar panels/modules.

I am looking at the Aptos 440W monofacial panels (DNA-120-MF10-440W), with the following specs:
Isc: 3.73 A
Imp: 12.26 A
Voc: 41.02 V
Vmp: 35.87 V
Temp Coeff (Pmmp): -0.35 %/°C
Temp Coeff (Voc): -0.27 %/°C

I calculated each panel's voltages at low and high expected temps (14 °F & 105 °F) and assumed a cell temperature increase of 45 °F for flush-mounted modules on a sheet metal roof (painted light green).
Voc max: 44.7 V
Voc min: 30.1 V

The EG4 6000XP's specs pertaining to PV input are:
Number of MPPTs: 2
Inputs per MPPT: 1
Max Usable Input Current: 17/17 A
Max Short Circuit Input Current: 25/25 A
DC Input Voltage Range: 100-480 VDC
Unit Startup Voltage: 100 VDC± 10VDC (though I read a min of 160VDC is better)
MPPT Operating Voltage Range: 120-385 VDC
Nominal MPPT Voltage: 320 VDC
Max Utilized Solar Power: 8000 W (4000 W per MPPT)
Recommended Max Solar Input: 10,000 W (5000 W per MPPT)

I am planning to start with 1 string of 6 Aptos panels in series, plugged into 1 MPPT input. That appears to stay well within the inverter specs for 1 MPPT (181-268 VDC and 2214-3286W solar power).

If I install 8 panels now, the input voltage range changes to 241-357VDC, but the solar power input changes to 2952-4382W. The high wattage here exceeds the inverter's usable input, so I assume the excess gets clipped. But it seems that should only occur at the array's peak output.

So, is 8 panels to much to start with? might it harm the inverter? I can get back the clipped watts and use the other the MPPT input if/when I add more panels.

Thanks.
 
The MPPT will be fine with the clipping every now and then from the 8 panels.

You could also break the 8 panels into two series strings and send each series string of 4 into a separate MPPT. This would keep you from clipping and your panel voltage will still be on the MPPT allowed voltage range.
 
The MPPT will be fine with the clipping every now and then from the 8 panels.

You could also break the 8 panels into two series strings and send each series string of 4 into a separate MPPT. This would keep you from clipping and your panel voltage will still be on the MPPT allowed voltage range.
Four panels could work, but I thought the voltage to the MPPT (120V in the hot summer) might be a little low. I'm inclined to go with 8 panels if it's okay.

Thanks for the input.
 

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