fwunder
Solar Enthusiast
- Joined
- Jul 18, 2020
- Messages
- 154
Just for grins I asked ChatGPT:
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In the following system what gauge cables and fuses should be used from batteries to inverters?
2 Victron Multiplus II 5kVa 48/5000/70 Split Phase configuration
3 Pytes V5 UL9540A 1C 48v Battery in parallel
Victron Lynx Distributor – Power Distribution System (M10)
ChatGPT said:
For your system, which includes two Victron Multiplus II 5kVA Inverters in a Split Phase configuration, three Pytes V5 UL9540A 1C 48V batteries in parallel, and a Victron Lynx Distributor, it's important to size your cables and fuses based on the maximum current and the setup's configuration. Let's break it down step by step.
1. Battery to Inverter Cable Sizing and Fuses (DC Side)
Since you are using two Victron Multiplus II 5kVA inverters in split-phase configuration, the current draw from each inverter can be calculated based on its rated power and voltage.
Inverter Specifications:
Cable Sizing:
Each inverter can draw a continuous current of 104A from the batteries. However, since you're using two inverters, we need to factor in the total current draw if both are running at full load.
Total DC current draw (if both inverters are running at full load): 104A x 2 = 208A.
Cable Gauge:
For current handling, it's recommended to go 20-30% higher than the maximum continuous current for safety and to account for short bursts (like inrush currents). Therefore:
Fuse Sizing:
To protect your system, you need to fuse the cables correctly.
Fuse Size for Inverter DC Input:
Fuse sizing:
2. Battery Bank to Victron Lynx Distributor (Main DC Distribution)
Since you're connecting three Pytes V5 UL9540A 1C 48V batteries in parallel, it's crucial to size the cables appropriately for the total battery current.
Battery Bank Total Current:
Cable Sizing:
For 300A continuous current, you would typically use 4/0 AWG or 00 AWG cable.
4/0 AWG is typically good for 300A and is commonly used in larger battery systems.
If you are using very long cables between your batteries and the Lynx Distributor, you may need to increase cable size to minimize voltage drop.
Fuse Sizing:
3. Wiring Between Victron Lynx Distributor and Inverters:
The Victron Lynx Distributor acts as the central point for DC distribution, and it connects your batteries to your inverters.
DC Distribution and Cable Sizing:
From the Lynx Distributor to each inverter, you’ll use cables that match the current draw of each inverter (about 104A).
Fuse Sizing for Distribution:
Each cable run from the Lynx Distributor to the inverter should be fused at the inverter’s DC input current (around 175A for safety).
Summary of Recommendations:
Batteries to Inverters (DC side):
Battery Bank to Victron Lynx Distributor:
Lynx Distributor to Inverters:
Make sure to also consider the total length of the cable runs to minimize voltage drop and always check your components' specifications for the most accurate requirements.
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In the following system what gauge cables and fuses should be used from batteries to inverters?
2 Victron Multiplus II 5kVa 48/5000/70 Split Phase configuration
3 Pytes V5 UL9540A 1C 48v Battery in parallel
Victron Lynx Distributor – Power Distribution System (M10)
ChatGPT said:
For your system, which includes two Victron Multiplus II 5kVA Inverters in a Split Phase configuration, three Pytes V5 UL9540A 1C 48V batteries in parallel, and a Victron Lynx Distributor, it's important to size your cables and fuses based on the maximum current and the setup's configuration. Let's break it down step by step.
1. Battery to Inverter Cable Sizing and Fuses (DC Side)
Since you are using two Victron Multiplus II 5kVA inverters in split-phase configuration, the current draw from each inverter can be calculated based on its rated power and voltage.
Inverter Specifications:
- Victron Multiplus II 5kVA (48/5000/70):
- Rated output power: 5000W
- Nominal DC voltage: 48V
- Maximum charging/discharging current: Around 104A (5000W / 48V = 104A)
- Maximum continuous DC current draw: 104A (per inverter)
Cable Sizing:
Each inverter can draw a continuous current of 104A from the batteries. However, since you're using two inverters, we need to factor in the total current draw if both are running at full load.
Total DC current draw (if both inverters are running at full load): 104A x 2 = 208A.
Cable Gauge:
For current handling, it's recommended to go 20-30% higher than the maximum continuous current for safety and to account for short bursts (like inrush currents). Therefore:
- For 208A total current, a 2/0 AWG cable could suffice for shorter runs (under 10-15 feet).
- For longer runs (15+ feet), you should use 4/0 AWG cable to reduce voltage drop and ensure safety.
Fuse Sizing:
To protect your system, you need to fuse the cables correctly.
Fuse Size for Inverter DC Input:
- The fuse should protect against overcurrent, but you also want to allow for the peak load. For each inverter's DC input, fuse sizes should generally be rated around 150A-175A.
- For 208A total (across two inverters), use a 175A Class T fuse for each inverter, or 200A fuses if you prefer a slightly higher threshold.
Fuse sizing:
- 175A-200A Class T fuses (per inverter).
- For the combined battery-to-inverter link, you'll need to fuse each inverter separately.
2. Battery Bank to Victron Lynx Distributor (Main DC Distribution)
Since you're connecting three Pytes V5 UL9540A 1C 48V batteries in parallel, it's crucial to size the cables appropriately for the total battery current.
Battery Bank Total Current:
- Each Pytes V5 48V battery is rated for 1C discharge rate, meaning it can provide 100A continuously.
- For three batteries in parallel, the total discharge current could be 300A (100A per battery x 3 batteries).
Cable Sizing:
For 300A continuous current, you would typically use 4/0 AWG or 00 AWG cable.
4/0 AWG is typically good for 300A and is commonly used in larger battery systems.
If you are using very long cables between your batteries and the Lynx Distributor, you may need to increase cable size to minimize voltage drop.
Fuse Sizing:
- Battery bank fuse: The fuse should be sized to protect the entire battery bank from short circuits or overcurrent situations. For a 300A current, you would want a 300A fuse at the battery bank, placed as close to the battery terminals as possible.
- Use a 300A Class T fuse or 250A fuse if you'd prefer a lower threshold.
3. Wiring Between Victron Lynx Distributor and Inverters:
The Victron Lynx Distributor acts as the central point for DC distribution, and it connects your batteries to your inverters.
DC Distribution and Cable Sizing:
From the Lynx Distributor to each inverter, you’ll use cables that match the current draw of each inverter (about 104A).
- For 104A, 2/0 AWG cable is typically appropriate.
- For runs over 10-15 feet, go with 4/0 AWG.
Fuse Sizing for Distribution:
Each cable run from the Lynx Distributor to the inverter should be fused at the inverter’s DC input current (around 175A for safety).
Summary of Recommendations:
Batteries to Inverters (DC side):
- Cable size: 4/0 AWG or 2/0 AWG (based on cable length)
- Fuse size: 175A-200A Class T fuses for each inverter
Battery Bank to Victron Lynx Distributor:
- Cable size: 4/0 AWG or 00 AWG (for 300A total current)
- Fuse size: 300A Class T fuse (main battery protection)
Lynx Distributor to Inverters:
- Cable size: 2/0 AWG or 4/0 AWG (based on run length)
- Fuse size: 175A Class T fuse per inverter
Make sure to also consider the total length of the cable runs to minimize voltage drop and always check your components' specifications for the most accurate requirements.