Question from the peanut gallery - at what SOC do you do the compression? or does it need to be springs so the compression stays even through the cycle?
The general consensus is that they should be compressed somewhere closer to a 50% state of charge. My approach is that I compress them before I do my top balance process*. They arrive at 50% state of charge, so that works out well for me. Of course, I have to remove them from compression to transition them from the top balance configuration to an actual 16s battery. So is that bad? I dunno, but it's worked out for me now on my third DIY LiFePO4 battery.
WRT the Kapton tape, many of the off-the-shelf batteries are using Kapton tape or something similar to "compress" or hold the cells together. If Kapton tape was the only option, I would compress the cells with a clamping system, put on the Kapton tape and then remove the clamping system. I used a set of pony pipe clamps and aluminum plates to compress the cells during top balancing and I would do something similar to get the Kapton tape on.
IMO, springs are overkill, trying to satisfy the compression requirement after we've already handled 99.5% of the requirement. But I applaud the folks that have done the math and figured out which springs to use and exactly how tight to make them.
* - top balancing seems to be going out of vogue in favor of slapping the cells together and letting the BMS balance the cells. This assumes that you have a BMS that has enough balancing amps to do the job.