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Controller choices for 2025

amples

New Member
Joined
Jan 20, 2023
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33
Location
PNW
Locally I’m seeing (second hand, allegedly new in box consignments so no warranty)
Epever 4215BN <$80
Victron 100/30 <$90
MidNite MNKID-B <$160

Panels are often in partial shade, under cloudy skies, and cold (vehicle mounted 3x 80w CIGS).

Victron proprietary Bluetooth coms for similar prices, sometimes lags, flimsy and puny connections for my nominally 10awg wiring (5.2mm2 stranded). User reports here and elsewhere, plus Victron docs confirm, their controllers shut down or fault <1v from rating (like a 99.xV "high voltage" lockout requiring a power cycle). Graciously, I’ll hope this sensitivity stems from their MPPT algorithm prioritizing precision over forgiveness, unlike MidNite's 150V-162V HyperVOC non-op / standby buffer or Epever's simpler 150V cutoff. Everything’s a trade-off. Victron's fast tracking come with less headroom, might benefit my setup though.

For my setup at 71.4V Voc (3S) or 23.8V (parallel), in theory, the 75v models work but their programming implies I should step up to 100v in case panels are -20°C. I won't trip it probably, and might connect a portable panel (likely only in parallel) sometimes, but it's a quirk to note despite this possibly being the best choice.

Epever PWM Concern
PWM Mode: Seems their stuff, including the 4215BN, drops to PWM at low PV-to-battery voltage delta (e.g. 19.6V to 15V in 4s charging scenario)-less efficient (130W vs. 160W MPPT) in my scenario under some conditions. Kinda wastes potential of those beefy connections they’ve got. "Stuck" reports are real-design flaw, manual reset via MT50/serial is PITA. Linux scripting might help, but it's a hassle. Manufacturer reps claim it’s intentional, won’t fix. Meh.

MidNite has more headroom for adding or replacing panels in future — panels don’t last forever. I also don’t fully understand their timer load features, yet I like the idea of not wasting idle draw (theirs is pretty low, think <.25w, maybe tad higher than EPEVER) — load timers are useful work, consolidating to one box, but not critical here. The bulk allows for a nice interface too, so factoring that in to size / weight.

Anyway, despite their defects and differing yet poorly documented design intents, I like these (and other) controllers — from afar. Any updated real-world experiences to break the tie? For instance, did EPEVER ever get their firmware more customizable or easier to program or Victron stop pretending protocol obscurity provides security?

Edit: I love the idea of an inverter-charger baked in, I’ll add AC battery charging soon anyway, but the trade offs for what I’ve found are unbearable in this application. Details at your leisure!
 
Last edited:
Locally I’m seeing (second hand, allegedly new in box consignments so no warranty)
Epever 4215BN <$80
Victron 100/30 <$90
MidNite MNKID-B <$160

Panels are often in partial shade, under cloudy skies, and cold (vehicle mounted 3x 80w CIGS).

I assume the CIGS perform fairly well in partial shade.

Victron proprietary Bluetooth coms for similar prices, sometimes lags, flimsy and puny connections for my nominally 10awg wiring (5.2mm2 stranded).

Fine stranded?

User reports here and elsewhere, plus Victron docs confirm, their controllers shut down or fault <1v from rating (like a 99.xV "high voltage" lockout requiring a power cycle). Graciously, I’ll hope this sensitivity stems from their MPPT algorithm prioritizing precision over forgiveness, unlike MidNite's 150V-162V HyperVOC non-op / standby buffer or Epever's simpler 150V cutoff. Everything’s a trade-off. Victron's fast tracking come with less headroom, might benefit my setup though.

MPPT requires:
Voc be 5V above battery to start charging.
Vmp be 1V above battery to continue charging.

In cases of extreme heat, like flex panels bonded to a surface where no cooling can occur, panel voltages can be much lower than spec. The solution is to series them.

For my setup at 71.4V Voc (3S) or 23.8V (parallel), in theory, the 75v models work but their programming implies I should step up to 100v in case panels are -20°C.

71.4Voc is only good down to 13°C based on standard NEC assumptions, not -20°C. Your CIGS may perform better.

I can't imaging you'll EVER have a problem with 23.8Voc panels charging a 12V battery. Period.

I won't trip it probably, and might connect a portable panel (likely only in parallel) sometimes, but it's a quirk to note despite this possibly being the best choice.

Epever PWM Concern
PWM Mode: Seems their stuff, including the 4215BN, drops to PWM at low PV-to-battery voltage delta (e.g. 19.6V to 15V in 4s charging scenario)-less efficient (130W vs. 160W MPPT) in my scenario under some conditions. Kinda wastes potential of those beefy connections they’ve got. "Stuck" reports are real-design flaw, manual reset via MT50/serial is PITA. Linux scripting might help, but it's a hassle. Manufacturer reps claim it’s intentional, won’t fix. Meh.

PWM can rival MPPT performance in hot conditions. If it's so hot, the cell Vmp drops to battery voltage, PWM will perform as well as MPPT.

Edit: I love the idea of an inverter-charger baked in, I’ll add AC battery charging soon anyway, but the trade offs for what I’ve found are unbearable in this application. Details at your leisure!

Be wary of inverter/charger + MPP AiO (All in Ones). They tend to have a notable idle current draw that is preset at all times whether a load is present or not. It's about 40-50W per 3000W of rated AC power output. That's 1.1kWh of energy per day JUST to feed the inverter even if no loads are powered.
 
Thank you so much!
I assume the CIGS perform fairly well in partial shade.
Seem to, though only connected them to 4s BMS with conservative CC/CV mode parameters (no controller yet). Putting out ~3A per panel paralleled like that in partial sun per clamp ammeter and shunt resistor measurement on BMS.

Just to advise: otherwise these were manufactured and sold / shipped like garbage so no recommendations here! Oof, making the best of it while they last, rookie mistake.
Fine stranded?
Indeed, good catch! Fine stranded, 5.2 mm² cross-section, 1050/.08TS.
MPPT requires:
Voc be 5V above battery to start charging.
Vmp be 1V above battery to continue charging.

In cases of extreme heat, like flex panels bonded to a surface where no cooling can occur, panel voltages can be much lower than spec. The solution is to series them.
Good point, and something I'm struggling to factor in before this vehicle sees any warm, fully sunny days to test. This seems to be more important than the losses incurred by bucking to 4s battery voltages when things get hot, so a 3s array to controller will be the ticket. Till now, while it's dreary, I'm sometimes not even clear a domain-specific PWM controller is more efficient than a basic CV mode regulator / BMS.
71.4Voc is only good down to 13°C based on standard NEC assumptions, not -20°C. Your CIGS may perform better.

I can't imaging you'll EVER have a problem with 23.8Voc panels charging a 12V battery. Period.
Great! The theory is sound there. Recall primitive calculations estimate ~+5% for CIGS cells -10°C, so after counting cells I got 25Voc guesstimate (hah... frigid, high-altitude, yet perpendicular to solar radiance >1kW/m2 etc) when I decided to plug them in at cloudy, temperate conditions to batteries not isolated from vehicle bus.
PWM can rival MPPT performance in hot conditions. If it's so hot, the cell Vmp drops to battery voltage, PWM will perform as well as MPPT.

Appreciate the seasoned feedback! So I mostly need to buck voltage from 3s panels to compensate for their reduced ampacity, CIGS being especially prone to damage from this, secondarily taking advantage of MPPT logic for added boost. Good point!
Be wary of inverter/charger + MPP AiO (All in Ones). They tend to have a notable idle current draw that is preset at all times whether a load is present or not. It's about 40-50W per 3000W of rated AC power output. That's 1.1kWh of energy per day JUST to feed the inverter even if no loads are powered.
Indeed, best idle draw specs I’ve seen are >35w, among other non-starters for my meager initial setup. Grateful for the sanity check. I’ll keep working on an isolated rectifier solution that’s efficient and has suitable dimensions then, focusing on acquiring a suitable MPPT charger-only to add.

What're your controller preferences?
 
Thank you so much!

Seem to, though only connected them to 4s BMS with conservative CC/CV mode parameters (no controller yet). Putting out ~3A per panel paralleled like that in partial sun per clamp ammeter and shunt resistor measurement on BMS.

Panels directly connected to battery using BMS as cut off? Very much not best practices if so.

What're your controller preferences?

They don't call me papa smurf for nothing. If you ask me, I'm going to suggest you get something in Victron Blue...
 
Panels directly connected to battery using BMS as cut off? Very much not best practices if so.



They don't call me papa smurf for nothing. If you ask me, I'm going to suggest you get something in Victron Blue...
In practice cutoff isn’t reached except once, on 96% SoC from day prior, cold sunny morning. However configuring CV mode more conservatively, it just floats around 99% tops and loads take on the rest. Not ideal for balancing, but for 4s2p this isn’t a problem (.002v delta)

Regarding best practices, you got me curious. Towards what ends? Referring to efficiency, balancing, or something else?

Re: blue — I noticed your handle’s subtitle right after posting 😆

In my life that’s 2/2 votes for 100/30 noted.
 
In practice cutoff isn’t reached except once, on 96% SoC from day prior, cold sunny morning. However configuring CV mode more conservatively, it just floats around 99% tops and loads take on the rest. Not ideal for balancing, but for 4s2p this isn’t a problem (.002v delta)

Regarding best practices, you got me curious. Towards what ends? Referring to efficiency, balancing, or something else?

Simply connecting a ~18V source to a 12V battery not a good idea at all.

Re: blue — I noticed your handle’s subtitle right after posting 😆

😁

In my life that’s 2/2 votes for 100/30 noted.

Have owned 150/100, 250/100 and 100/30. Love the little 100/30 as a charger. I've never used it for PV, but I feed it with 30V/10A supply and use it as a charger.
 

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