diy solar

diy solar

Dumping excess to 120VAC water heater?

How do you do that if you have all your panels connected to charge controllers and the battery?
yet another good point

I think basically theres about 1,538 ways to configure solar and heating water so whatever floats your boat and doesnt sink mine may be the idea.
 
How do you do that if you have all your panels connected to charge controllers and the battery?
I have 3 separate controllers with 4 panels on each controller with battery backup and inverters. I also have 6 extra PV panels, 3 on the south east and 3 on the south west. These extra panels are connected directly to a dual probe DC water heated element. This is a 36 volt, 1200 watt element that is replacing the bottom 240 element in my 50 gallon hot water heater. I always have people tell me that this does not work but it has been producing hot water for a couple of years now. I have a DC temp thermostat that shuts the collection of PV off when water temp hits 150 in the tank.
 
Thats a good point. I dont mind contributing some battery power to the water heating process if its minimal, and it pushes further into the evening. If you connect PV direct you'll need a DC element for sure.
I do not agree. The heating element is resistive in nature and does not care if it is fed AC or DC. You can connect PV directly to the element but the thermostat must be re-configured so that it switches the coil of a contactor ( small DC current ) and the DC heating current will go through the switching contacts of the contactor , which must be rated to switch DC.
 
Why deplete your batteries when you can just connect directly from PV to a DC water heater element? I have "0" problems going from cold to 150 degrees by 4 in the afternoon. This is truly the KISS method. No batteries or inverter just Straight PV.

So you don't have an inverter or batteries and just heat water with your panels?
 
Why deplete your batteries when you can just connect directly from PV to a DC water heater element? I have "0" problems going from cold to 150 degrees by 4 in the afternoon. This is truly the KISS method. No batteries or inverter just Straight PV.
I rarely use any battery power for heating water but can when necessary. What do you do when you have 2 or 3 days of cloudy weather, connect to the grid to heat water?
 
I have 3 separate controllers with 4 panels on each controller with battery backup and inverters. I also have 6 extra PV panels, 3 on the south east and 3 on the south west. These extra panels are connected directly to a dual probe DC water heated element. This is a 36 volt, 1200 watt element that is replacing the bottom 240 element in my 50 gallon hot water heater. I always have people tell me that this does not work but it has been producing hot water for a couple of years now. I have a DC temp thermostat that shuts the collection of PV off when water temp hits 150 in the tank.
Sounds way complicated.
 
I rarely use any battery power for heating water but can when necessary. What do you do when you have 2 or 3 days of cloudy weather, connect to the grid to heat water?
I left the 240 volt heating element in the top of the water heater. The dc element is in the bottom of the water heater. It is also on timer to come on 5 to 7 am and then 5 to 9 pm if needed. So even if i have no sun we can still have hot water. I am married.
 
I left the 240 volt heating element in the top of the water heater. The dc element is in the bottom of the water heater. It is also on timer to come on 5 to 7 am and then 5 to 9 pm if needed. So even if i have no sun we can still have hot water. I am married.
I don't blame you for trying to keep the old ball & chain happy.
 
Thats a good point. I dont mind contributing some battery power to the water heating process if its minimal, and it pushes further into the evening. If you connect PV direct you'll need a DC element for sure.
With your inverter you can just put in a transfer switch on the Gen/Smart load breaker.
Normally you would have smart load on and it would dump excess 240v power to the connected heater.
If you need the generator then configure it back to Gen mode, throw the transfer switch to the generator and start it.
 
Really I think the idea of using solar for heating water , I think we're all kind of right in our opinions and experiences/knowledge, so in a way we're all saying the same thing. It really depends on your current situation, if you have an inverter (or not), how many solar panels you have, if you have grid available (or not), how much hot water or number of showers and dirty dishes and clothes you need to wash, there's a lot of factors that goes into what do you want to do and what do you have to do it with, and how much money or trouble do you want to spend getting there. Some inverters don't have smart loads like the Sol-Ark where it manages excess power and utilizes it. Some people don't have an inverter at all. As I mentioned earlier, there's a lot of different approaches here, but the main thing is to realize heating water is a HUGE load for an electric solar system, and you have to be aware of what you can or cannot do with DC power, as well as AC power, and if you want to use 120v or 240v going to your water heater and which and type of heating element(s) you have or want to use. There's other things to think about such as do you want to have a tempering tank which is nothing more than a solar-connected water heater placed in-line before your grid-tied water heater so that you heat water to some temp (whatever you can get based on sunlight and capability of your solar system), and the grid-tied (or gas-fired) water heater takes the water the rest of the way up to 120F.

As long as you don't burn up anything, hurt yourself, or cause a fire, then any amount of water you heat is headed in the right direction in my opinion. But you do need it hot (120F) and enough to be usable otherwise you're farting in the wind. Kind of all depends on the multiple factors that I mentioned (if inverter or not, how many panels, etc etc etc) that dictates your approach to heating water with solar power.
 
Really I think the idea of using solar for heating water , I think we're all kind of right in our opinions and experiences/knowledge, so in a way we're all saying the same thing. It really depends on your current situation, if you have an inverter (or not), how many solar panels you have, if you have grid available (or not), how much hot water or number of showers and dirty dishes and clothes you need to wash, there's a lot of factors that goes into what do you want to do and what do you have to do it with, and how much money or trouble do you want to spend getting there. Some inverters don't have smart loads like the Sol-Ark where it manages excess power and utilizes it. Some people don't have an inverter at all. As I mentioned earlier, there's a lot of different approaches here, but the main thing is to realize heating water is a HUGE load for an electric solar system, and you have to be aware of what you can or cannot do with DC power, as well as AC power, and if you want to use 120v or 240v going to your water heater and which and type of heating element(s) you have or want to use. There's other things to think about such as do you want to have a tempering tank which is nothing more than a solar-connected water heater placed in-line before your grid-tied water heater so that you heat water to some temp (whatever you can get based on sunlight and capability of your solar system), and the grid-tied (or gas-fired) water heater takes the water the rest of the way up to 120F.

As long as you don't burn up anything, hurt yourself, or cause a fire, then any amount of water you heat is headed in the right direction in my opinion. But you do need it hot (120F) and enough to be usable otherwise you're farting in the wind. Kind of all depends on the multiple factors that I mentioned (if inverter or not, how many panels, etc etc etc) that dictates your approach to heating water with solar power.
well said, I have had this discussion on several different forums with mixed results, some folks claim i am a heretic as i will not group think with them, others who knows.

it boils down to what you have, what you want and what you are willing to do to achieve it. I am currently prototyping a simple latching relay/circuit that will turn on my water heater and a dedicated HF 5kw inverter during the hours of highest production, and only if my batteries are at 53.9 volts or higher. (I am massively over paneled due to my winter requirements.)

I could try matching heating elements against the MPPT of the panels but then I would need to replace all four SCC's with ones that have diversion load capability, and that would cost more than an inverter does.

if you can do with solar panels, or the vacume tube styled water heaters or any combination of both is great. Many folks don't know it but down on Okinawa they heat water in big fiberglass tanks on top of the roofs that are nothing more than large tanks painted black and yet they heat enough water for a family of four to take a reasonable length shower for free, and all it is is a big black FRP tank, yet it works, its cheap, and it follow the KISS principle to a T. some folks cannot think out side of their own echo chamber.

ken
 

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Yep, its like asking if you can jack up a car using a log to change a flat tire broken down somewhere remote. Everyone you talk to says "Use a car jack" like you're an idiot for not doing it the way it should be done or the way they'd do it, but they don't realize you're out in the middle of BFE with no car jack and it's getting dark and cold. Sometimes you just use what you got.
 
Heating water today is like when solar used relays to charge batteries. MPPT came along and everyone said who needs that technology. I swear MPPT only became popular when they figured out a bunch of panels could be strung together, connected to any battery and they didn't need to know anything about solar. All these diversion threads are from people who have way too many panels and apparently alcohol is involved. True diversion takes whatever excess power and uses it without adding an extra load on controller, inverter or battery. Using a battery in diversion requires purchasing an extra KW of battery. Real diversion is a beautiful thing to watch and even small systems have enough excess power to heat water without buying more panels. A timer isn't diversion. It is just a hope everything will turn out alright. There apparently is no performance metric in solar. The major criteria is easy. Everyone just gets a plastic trophy for participation.
 
Heating water today is like when solar used relays to charge batteries. MPPT came along and everyone said who needs that technology. I swear MPPT only became popular when they figured out a bunch of panels could be strung together, connected to any battery and they didn't need to know anything about solar. All these diversion threads are from people who have way too many panels and apparently alcohol is involved. True diversion takes whatever excess power and uses it without adding an extra load on controller, inverter or battery. Using a battery in diversion requires purchasing an extra KW of battery. Real diversion is a beautiful thing to watch and even small systems have enough excess power to heat water without buying more panels. A timer isn't diversion. It is just a hope everything will turn out alright. There apparently is no performance metric in solar. The major criteria is easy. Everyone just gets a plastic trophy for participation.
Wow aren’t we so special , snotty and childlike today
 
Heating water today is like when solar used relays to charge batteries. MPPT came along and everyone said who needs that technology. I swear MPPT only became popular when they figured out a bunch of panels could be strung together, connected to any battery and they didn't need to know anything about solar. All these diversion threads are from people who have way too many panels and apparently alcohol is involved. True diversion takes whatever excess power and uses it without adding an extra load on controller, inverter or battery. Using a battery in diversion requires purchasing an extra KW of battery. Real diversion is a beautiful thing to watch and even small systems have enough excess power to heat water without buying more panels. A timer isn't diversion. It is just a hope everything will turn out alright. There apparently is no performance metric in solar. The major criteria is easy. Everyone just gets a plastic trophy for participation.
Good lord are you a Ham Operator? You sound just like the guys on the Ham Radio forums who argue that the only Real Radio Operators are those that use Morse Code and know how to build a Radio from Bamboo and coconut shells.

Times have changed, Panels are now super cheap, no need to do it old school anymore.
 
Heating water today is like when solar used relays to charge batteries. MPPT came along and everyone said who needs that technology. I swear MPPT only became popular when they figured out a bunch of panels could be strung together, connected to any battery and they didn't need to know anything about solar. All these diversion threads are from people who have way too many panels and apparently alcohol is involved. True diversion takes whatever excess power and uses it without adding an extra load on controller, inverter or battery. Using a battery in diversion requires purchasing an extra KW of battery. Real diversion is a beautiful thing to watch and even small systems have enough excess power to heat water without buying more panels. A timer isn't diversion. It is just a hope everything will turn out alright. There apparently is no performance metric in solar. The major criteria is easy. Everyone just gets a plastic trophy for participation.

For me I treat heating water as just another load and have hot water everyday. My system is a very modest size, yet it's simple enough for most DIYers to get good results from. I factored in my water heater when I designed my system because I didn't want to try and design another water heating scheme on top of a system that could do the job.

I over paneled so I would have more power when it was cloudy. What I didn't factor in was how my batteries would react when charged & discharged and a high c rate. Sure I could have bought some battery balancers to try and mitigate that but they add another level of complication.

Because I was over paneled I had excess power to heat water but only when it was sunny so if I had a cloudy day I didn't have much hot water. But with 6 kilowatts of solar and now 28 kilowatts of battery backup I have gone 3 days with hot water and still have some usable battery power.

I'm not trying to say my system is the best for anybody but myself. My system wouldn't work for a household that needs lots of hot water. In a household like that it probably works best staying connected to the grid and only boosting with solar.

I actually have two 80 gallon water heaters plumbed in series but I'm currently only using one. I could certainly benefit from diverting power to the first water heater. A less complicated way of doing it would be to also install an upper thermostat in place of the lower thermostat in the water heater I currently have hooked to solar and when the lower is satisfied it will divert power to the other water heater and preheating my water.

My other idea is to feed both water heaters with 120v instead of 240v and run them longer during the day and double the amount of hot water. Haven't needed that much hot water so haven't tried it yet.
 
Heating water today is like when solar used relays to charge batteries. MPPT came along and everyone said who needs that technology. I swear MPPT only became popular when they figured out a bunch of panels could be strung together, connected to any battery and they didn't need to know anything about solar. All these diversion threads are from people who have way too many panels and apparently alcohol is involved. True diversion takes whatever excess power and uses it without adding an extra load on controller, inverter or battery. Using a battery in diversion requires purchasing an extra KW of battery. Real diversion is a beautiful thing to watch and even small systems have enough excess power to heat water without buying more panels. A timer isn't diversion. It is just a hope everything will turn out alright. There apparently is no performance metric in solar. The major criteria is easy. Everyone just gets a plastic trophy for participation.
Wait a second guys, I had to read what he typed twice. I get it. I think everyone can learn something from anyone and that's something I have done or tried to do my entire life (I've learned valuable stuff from a HS drop-out just as much or more than I have from an MBA in some of my lifes journeys). What I gathered from this post is that, we as newer generation of solar minded people, tend to think we're diverting extra load and I think all he is/was trying to say is that "true" diversion is what comes before the controller and inverter and I kind of get that. However, in todays world, the newer technology of MPPT and inverters and all of this filtered and controlled power we have once it comes out of our systems is not really considered TRUE diversion since the origin of the power is in fact the solar panel modules themselves (or the sun if you want to take it back that far). I guess if you wanted to get technical, "diversion" is one thing, and another different thing is "excess power" (which comes after the mppt/inverter). I think that's where he/we got off track or disconnected a bit , if I had to throw my 2 cents in. The difference in diversion at the solar panel module, versus excess power that has been already processed is something to ponder. Maybe I'm off track?

I think some are trying to heat water with PV direct to a WH. Some are using 120v power from the inverter to a WH. Some are using 240v power from inverter to WH. There's a lot of different configurations of varying types of equipment we're discussing here in this thread. Easy to get all balled up in conversation due to this fact. Really, we should all list our equipment, system sizes, on or off grid, etc, all within our signature IMO. Not knowing where the other is coming from is adding confusion and varying opinions. Kind of like real life eh?
 
Not knowing where the other is coming from is adding confusion and varying opinions.
To add some more confusion just to possible make things clearer....
I no longer like the terms excess or diversion when applied to solar as they seem to cause a counter productive reaction in most people.
If something can be seen as worthy enough to be the target of any excess then surely it must be worthy enough to have solar resources built just for that purpose.
Eg: This thread is about water heating with solar.....If we want 100l of water heated to 60C then build the solar for that with the provision for an alternative heating source for those cloudy days. That alternative heat isn't going to come from excess solar somewhere else because its cloudy there too. That's the nature of solar! If your non hot water solar system consistently over produces then add some panels and hws to fulfil that in the first part of this paragraph.
What does a solar panel leaning up against a fence do in full sunlight?...nothing until a load is connected.
The same thinking can be applied to a country's grid once things are better understood. There will never be excess solar.
 
Not sure if I'm in step with the thread about this but I remember seeing Engineer775 on YouTube show where they hooked the bottom thermostat to a Sol-Ark's smart load (which is excess power once everything else like batteries, loads, etc have been covered), and the top thermostat to the homes main service panel like normal. That way he was getting solar to heat the water, and grid power for the top thermostat which I understand is the recovery element if/when you need to heat water fast. The bottom element is what heats 90% of the water in the tank and is slower to heat since its more water on it (its near the bottom of tank). So, you're heating most of water with solar power, and you have the top element to take you the rest of the way depending on how much water you need or are using. I think bottom element is 120v and top element is 120v. Thats why without solar you have to run 240v to a water heater. No need to change it thermostats, just make sure you are running AC power from the inverter to the lower element. And AC power from your main service panel to the top element. As stated already, and a reminder, do not put DC power to a AC thermostat, it'll burn out almost immediately. I thought I'd mention the idea of practice of sending inverter power to bottom element, and grid power to top element. To me that seems like a good balance.
I have a 80 gallon solar water tank (4 inlets and outlets) that my roof Solar Hot water system feeds (SHW). Then it flows into a 40 gallon natural gas water heater . I have taken the Sol arcs smart load (extra power) and feed a top element (3500 watts )with that power to preheat that tank the past year . No other elements are in the tank. Works great
Sol Arc says maximum watts is 3500.
 
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