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EG4 GridBOSS Deep Dive

Folks,
EG4 will be publishing the following diagram on their website within a few days, but they have given me permission to share it early.
View attachment 256000


Notice the part I highlighted with the purple dashed line. It shows a way to deal with POCOs that insist on production meters and/or disconnects.
(I have asked for a version that shows only one inverter. I will provide it if I get it. However, I suspect it will be the same thing but without the combiner boxes.)
Production meter between Meter and Gridboss will miss any self-consumption. As shown in the greyed box, PM goes between the EG4 Hybrid Inverter(s) and the Gridboss. May need:
EG4 Inverters -> Busbar 1 -> Production Meter -> Busbar 2 -> Gridboss Inverter Inputs
 
The gridboss has a bypass breaker that is interlocked with the load relay. This obviously does not completely isolate the GridBOSS, but it does take itself out of the picture functionally.

Need external bypass if you ever need to service the gridboss and don't want to take down power to the house. Not worried about "functionality", I'm worried about servicing it.

Do you mean FlexBoss 21s?
Yes, corrected the post.

Assuming you do, I don't know why you could not AC couple a GlexBoss 21.
I don't know why either, but you never know unless they say it is ok.
 
I haven't seen it posted on any of the questions that I've seen.
Would the GridBoss work with 2 different EG4 hybrid inverters or do they have to be the same? For example, I have an 18kPV right now and want to add the GridBoss along with the FlexBoss21 (to save $$ over purchasing a 2nd 18kPV). Would they both be able to work together with the GridBoss?
 
Can someone explain to me why it's any of the POCO's business how much solar you're producing? I don't understand the desire to have the meter as shown in the picture on page 4. (Between the gridboss and the inverter.)
 
That's not how it should be setup. But I guess there might be some weird case for it. I don't know what that would be, or why.

Retrofit.

For example my inverter is in a shed 100 ft from my meter, and my main panel is another 70 odd ft from the shed. To use the grid boss i would have to replace over 180ft of buried wire with bigger wire, and replace the subpanel at the shed with a 200a one.
 
Folks,
EG4 will be publishing the following diagram on their website within a few days, but they have given me permission to share it early.
View attachment 256000


Notice the part I highlighted with the purple dashed line. It shows a way to deal with POCOs that insist on production meters and/or disconnects.
(I have asked for a version that shows only one inverter. I will provide it if I get it. However, I suspect it will be the same thing but without the combiner boxes.)

This whole thread is awesome, but this diagram is the icing on the cake! It answers almost all of the remaining questions I had. The last being a timetable on being listed for use with Aluminum wiring. Fat copper is expensive! Answering my own question -- because the lugs are rated only for up to 4/0 and that gets iffy w/200A service. See Adam de Lay's livestream w/James Showalter and Markus Jackson from 11/15/2024.
 
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I haven't seen it posted on any of the questions that I've seen.
Would the GridBoss work with 2 different EG4 hybrid inverters or do they have to be the same? For example, I have an 18kPV right now and want to add the GridBoss along with the FlexBoss21 (to save $$ over purchasing a 2nd 18kPV). Would they both be able to work together with the GridBoss?
Yes they will.
 
Can someone explain to me why it's any of the POCO's business how much solar you're producing? I don't understand the desire to have the meter as shown in the picture on page 4. (Between the gridboss and the inverter.)
Because, that's how they have always done it. (Change is hard)
They haven't caught up with hybrid systems yet.
Before bidirectional metering was available. Two meters was the only way to do grid-tied metering.
 
Because, that's how they have always done it. (Change is hard)
They haven't caught up with hybrid systems yet.
Before bidirectional metering was available. Two meters was the only way to do grid-tied metering.
Ug... so they essentially add and subtract to get what you actually owe? Seems pretty invasive to me.

Thankfully, I was lucky with my install, I was able to put the inverter easily between my meter and my main. Something like the gridboss seems like it would be very nice! I'll be interesting to see how some of those switching capabilities work in the real world. They're trying to get pretty low switching times for the relays.
 
Retrofit.

For example my inverter is in a shed 100 ft from my meter, and my main panel is another 70 odd ft from the shed. To use the grid boss i would have to replace over 180ft of buried wire with bigger wire, and replace the subpanel at the shed with a 200a one.
This is the reason for the gridboss. It goes at the meter, and everything else can be remote mounted.
But as long as you put the gridboss between the meter and main panel, it could be located at the shed, with the inverter.
 
This is the reason for the gridboss. It goes at the meter, and everything else can be remote mounted.
I wouldn't put electronic equipment outside in Texas, but that's just me, not saying it wouldn't survive.

but, walk me through what my "at-the-meter" retrofit would look like.

my main panel from the house( non backup) would connect to the non backup output of the grid boss. wire is already there so not a very big deal
the inverter in the shed would also connect to grid boss at the meter. wire is also already there so no big deal.
but then would I have to run a new another 100ft wire from the grid boss backup output back to the subpanel in the shed?
 
I wouldn't put electronic equipment outside in Texas, but that's just me, not saying it wouldn't survive.

but, walk me through what my "at-the-meter" retrofit would look like.

my main panel from the house( non backup) would connect to the non backup output of the grid boss. wire is already there so not a very big deal
the inverter in the shed would also connect to grid boss at the meter. wire is also already there so no big deal.
but then would I have to run a new another 100ft wire from the grid boss backup output back to the subpanel in the shed?
That's an odd one. But I would think that you could wire the shed subpanel between the gridboss and inverter. This would avoid a second run of wiring.
But I don't know if it would confuse the gridboss with missing power disappearing from what it thinks should be coming back from the inverter.
I don't know where that production information is pulled from. (The inverter or the gridboss)

Edit: I would probably need a rough sketch of your system, to know exactly how you are setup.
 
.
That's an odd one. But I would think that you could wire the shed subpanel between the gridboss and inverter. This would avoid a second run of wiring.
But I don't know if it would confuse the gridboss with missing power disappearing from what it thinks should be coming back from the inverter.
I don't know where that production information is pulled from. (The inverter or the gridboss)

Edit: I would probably need a rough sketch of your system, to know exactly how you are setup.
hmm that's an interesting possibility. so the 18kpv is feeding the grid boss through the backup output instead of the hybrid input?
I guarantee someone is going to try that and we will all find out what happened :LOL:
 
I haven't seen it posted on any of the questions that I've seen.
Would the GridBoss work with 2 different EG4 hybrid inverters or do they have to be the same? For example, I have an 18kPV right now and want to add the GridBoss along with the FlexBoss21 (to save $$ over purchasing a 2nd 18kPV). Would they both be able to work together with the GridBoss?
yes! this mix and maatch has succeed in testing and is pending release
 
Maybe a dumb question...
If you have 2 FlexBoss21 units but one has 2 batteries and the other has 3, will we still use both inverters to charge all batteries?
Or does inverter 1 charge the 2 batteries and inverter 2 charge the connected 3 batteries? Seems like we cannot just connect all 5 together in parallel while having the bank of 5 connected to both inverters.

Please don't hit me too hard, I'm a noob!

1731687487663.png
 
Maybe a dumb question...
If you have 2 FlexBoss21 units but one has 2 batteries and the other has 3, will we still use both inverters to charge all batteries?
Or does inverter 1 charge the 2 batteries and inverter 2 charge the connected 3 batteries? Seems like we cannot just connect all 5 together in parallel while having the bank of 5 connected to both inverters.

Please don't hit me too hard, I'm a noob!

View attachment 256125
What you show is a split battery bank. (There is a setting to enable this). Each inverter will charge whatever batteries are attached to it.

My understanding is that you can have different-sized banks between the inverters (with the parallel communications cable), and the inverters will adjust which inverter is supplying the most current in order to keep the SOC balanced between the banks. Pretty slick!
 
Ahh found another doc on this:
CONNECTION OVERVIEW &PARALLELING GUIDE - Page 7
4.1 BATTERY CABLE CONNECTIONS
The following battery cable connection diagrams are examples using the internal busbars to parallel the batteries together and attach the inverter(s) to the batteries. When relying on the internal busbars, up to 3 batteries are supported in parallel when connected to a single inverter, 4 batteries in parallel when connected to 2 inverters, or up to 5 batteries in parallel when connected to 3 inverters.

So adding a 5th would require the busbars etc.

Trying to figure out ways to keep from adding wall art to the house while trying to generate enough yearly solar production. If I limit solar interconnect to 10kw I can stay away from this Combiner Panel / PV Meter / Disconnect / Combiner Panel *cough BS cough*, adding another battery would have helped but seems to create more problems.

I'm hopeful I can get away with this PV Meter before the Grid location... Sadly it's not showing on the interconnect diagrams...
1731689126968.png
 
question for @FilterGuy


Is there an easy way to remove the grid boss from service and still have power from the inverters?
If I understand your question correctly.... not really. The GridBOSS is the central part of an ESS System and as such is the central wiring point of the AC part of the system.

It is possible to turn on the interlocked bypass relay and leave the inverters on, but if the grid goes down, the disconnect relay will open, and the backed-up loads port will no longer be powered.
 
The 18kPV diagram[1] and gridboss diagram[2] have different values for required breakers:
1731691058620.png

Says "For flexboss21 ... breaker to the gridboss needs to be 80 amps". And the table for breaker values goes up to 80 amps for the inverters.

1731691115371.png

"EG4 hybrid inverter breakers: FlexBOSS21: 90A" and the breaker value table is different.

[1] https://eg4electronics.com/wp-content/uploads/2024/09/EG4-18kPV-System-Wiring-Diagrams.pdf
[2] https://eg4electronics.com/wp-content/uploads/2024/11/EG4-GridBOSS-System-Wiring-Diagrams.pdf
 
The 18kPV diagram[1] and gridboss diagram[2] have different values for required breakers:
View attachment 256130

Says "For flexboss21 ... breaker to the gridboss needs to be 80 amps". And the table for breaker values goes up to 80 amps for the inverters.

View attachment 256131

"EG4 hybrid inverter breakers: FlexBOSS21: 90A" and the breaker value table is different.

[1] https://eg4electronics.com/wp-content/uploads/2024/09/EG4-18kPV-System-Wiring-Diagrams.pdf
[2] https://eg4electronics.com/wp-content/uploads/2024/11/EG4-GridBOSS-System-Wiring-Diagrams.pdf
Good Catch. I'll forward the feedback to the right folks at EG4
 

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