I get what you're saying. I have almost no experience with this and it only really dawned on me how precarious my situation is. I am a point of no-return however as winter has just came in, I am now fully committed to living in a van and I have cells arriving in the next week or two that I have to anticipate. I've ordered a bracket and am going to get a second alternator installed next week so I'll be ready to power this thing sooner than later. Im looking at these voltage regulators and alternator regulators from Sterling power and that's just stuff I was redirected to from reading of threads here. I won't have a ton of crazY appliances hooked up until I haven't all dialed, but I want to run lights, a small heater, and a way to run/charge powertools. I don't have infinite resources so I can't totally feel out on this. What kind of fuses are we talking about about here? Do I need to fuse the individual terminals? What is even the correct material to use to make the terminal connections? Should I ask this is another thread or does me being an idiot cover it?
I would suggest you buy a pre-made battery to use. Something like a 24v280ah LiTime battery.
LiTime 24V 280Ah Low-temp. protection battery Max 7168Wh Energy & Up to 15000 Deep Cycles, Perfect for Solar System, Camping, Boat, Home Energy Storage
www.litime.com
And sell your cells to recoup the money. The needed tools and know-how to do it safely takes money and time. Your short time until you need them means you don't have the time to learn.
I say sell verse store because they would need to be carefully charged individually with a bench supply or they will eventually go flat.
I might actually be interested if the price is right and we can arrange a meeting. Post a price here or start a thread in the for sale section...list where they came from...not looking to take advantage.
Heating your van with solar is a non-starter... electric heat consumes so much power you don't have the room to mount enough panels to charge it. You need an external diesel heater or similar. Using the alternator to charge the battery would require a much larger battery bank.
25.6v x 280ah = 7168Whrs
7168Whrs / 1500w heater = 4.8hrs.
The heater cycles so maybe twice that ....
200amp 24v alternator = 4800W per hour so you would have to run the engine 2 hours to charge.
There are losses so 80% of those numbers is more realistic.
If you proceed with building a battery it will cost you another $200 to $300 to get the tools, bench PSU, bus bars, and BMS. Adding compression or restraint will be more on top of that.
Whatever you do you will need a class T fuse, a fuse block for the other circuits, heavy duty wires a either pre-made or a quality crimper ($120) and lugs ($20)... in your case I would suggest careful measurements and order pre-made for the large cables.
Lots to it, and if you start buying stuff before you have a complete plan you will spend more than if you wait, plan, and only buy what you need.