If you do get wind above 15mph a lot or you are looking for wind generation during storms, it can be done cheaply, But; there are specific problems with wind turbines that can destroy your batteries, burn up the turbine or both. Most wind turbines come with a cheap charger that will short out the wind turbine wiring to slow it down and stop charging of the batteries. I did figure out a simple solution to both. Preventing wind turbine burning up was pretty simple, get a controller that has dump load resistors and make sure it will dump variable, not on/off. This way, the controller will actually control Bulk and Float when you have lots of wind power. The cheap controllers will just dump power into your batteries overcharging them unless it hits the preset limit and shorts out the turbine. Most of the time, the turbine will overcharge and ruin your batteries. If you have unprotected Lithium batteries, the loss is extreme.
When you marry a Turbine with Solar, you have more problems. The proper controller with dump load resistors will control bulk and float, but, it will not coordinate with the solar chargers correctly and can even dump solar charge to the dump load resistors. This is where my simple fix comes in! Put relays on the solar inputs to the solar chargers and have them disconnect the solar inputs Whenever the dump load controller sends power to the dump load resistors! The dump load bulk controller voltage setting must be set just above the solar bulk controller voltage setting. This insures that when you have enough wind power and the batteries are exceeding the solar bulk setting, the solar is disconnected so you are only dumping turbine generated power.
There are other details and settings that must be considered, but it will protect your turbine, batteries and insure a smooth marriage of wind and solar.
Xantrex makes the controller. Wind turbine is connected directly to the batteries through rectifier normally. The controller only kicks in when voltage is above highest solar charger settings. It is basically a high voltage dump controller with dump resistors, but will do variable dump to hold the batteries at the bulk and then reduce to float as long as the turbine is producing enough power. When the turbine stops producing sufficient power, the dump load controller will stop sending to the dump load resistors and the relays will turn the solar inputs back on.
There are hybrid controllers that claim to do this, but are poorly documented and have many complaints. The expensive systems that dump turbine excess to dump load resistors variably are very expensive and still have issues.
The only problem with this simple fix is balancing your settings to the the batteries. Lead/Acid are the most difficult to get the settings correct. Lithium with a good BMS are easy since we can apply 14.6v constantly and not hurt them. Lead/Acid need to be brought down to float, leaving them up at 14.6v will eventually kill them.
This info is most applicable to windy areas, but even in my case where I am only concerned about stormy day production, I don't want the turbine to get damaged or over charge my batteries. In my case, with lithium batteries with a good BMS, I don't want the tubine to cause the batteries to shut off and then back on due to over voltage. This would be problematic. You have between 14.2v and 14.6v to balance the solar and turbine on BattleBorn Batteries. It can be done.
Understanding Turbine/Solar issues and finding simple solutions will be a big topic. At this time, you will see that most don't benefit from their turbine at all, while others have burned up turbines and batteries. As a result, most will recommend staying away from turbines and that is good advice if you don't do it right! If you are like me and want the turbine married safely with solar, it can be done.
Here is how a proper system with lithium batteries will work.
1. Solar keeps batteries charged/float.
2. Wind is sufficient to charge batteries above highest solar setting of 14.4v , solar charger stops charging and yet voltage keeps rising.
3. Dump Load Controller starts variable dumping at 14.6v and turns off solar inputs.
4. Wind continues to blow and Dump Load Controller keeps voltage at 14.6v which is fine for lithium.
5. Wind drops or load increases causing dump load controller to stop dumping, solar relays turn on and solar starts charging again.
6. Wind and Solar will both be charging unless voltage rises above solar limit again.
It will be trickier with lead/acid but can be done with proper float settings.
This free advice is to help others find simple solutions to marry solar and wind. A good hybrid controller should do exactly what has been described here. If you know of hybrids that work correctly, let me know. The benefit to the above solution is that it will work with any solar controllers and any size system. This is not true of hybrids.
Has anyone else done anything like this?