diy solar

diy solar

Need help please with Victron 500A Smart Shunt readings

TommyHolly

New Member
Joined
Jun 24, 2021
Messages
207
Hello,
I live on a boat and I’m in a bad situation. If I lose my batteries, I lose my navigation and auto-pilot.

HERE IS MY MAIN QUESTION:
How can I tell the capacity reading is correct? Does it take a long time to update??
Maybe if I don’t hook up the charger Leads in the correct place, the smart shunt won’t recognize the batteries are charging??

—————————

Last night, I logged onto the Victron Bluetooth 500A smart shunt which I purchased on Amazon for $130.90 on 14 July 2021. I hired an solar specialist to install it and it’s been working great for the last 6 weeks.

The reading last night said:
12.7v, 70% capacity

This morning the Victron reading said 12.7v 46% capacity and gave me multiple “LOW SOC ALARM” (SOC = State of Charge)

Because I have Lead Acid Batteries, if they get too low, they stop working. One of my three solar controllers stopped working. And even after 5 hours in the Caribbean sun, the system isn’t charging.

So I put two variable bolt battery chargers on the main bank running off a generator. The Chargers I have are 10A maximum, variable volt. So I dialed in a target voltage of 14.65v and let them charge for the last few hours. As the chargers work, the amperage automatically drops as it gets closer to the target voltage. Originally they charged at around 9A each and now they are both under 0.5A since the lead acid batteries are almost fully charged at 13.58v (without the chargers on).

The problem is, the Victron Smart Shunt is still showing the capacity drop down!?? It’s now displaying 43% Capacity and going lower. Yikes! The voltage is up though? Maybe I need to put the charging leads in a certain spot for the smart shunt to recognize it?

Does it take a long time to update after charging? How do I tell if the smart shunt is displaying the correct capacity?
 

Attachments

  • 9C7BF1C0-6634-41AB-B38F-157FEF8B5A2A.png
    9C7BF1C0-6634-41AB-B38F-157FEF8B5A2A.png
    332.7 KB · Views: 9
Charging lead negative needs to be on the system/load side of the shunt. No other negative should be attached directly to the battery posts unless you explicitly want to ignore that for some unfathomable reason.
 
Oh and since it doesn't seem to be registering the charge you're adding to it you should make sure to charge them to 100% and then verify the shunt shows 100%. If needed and you're absolutely certain the batteries are at 100% you can force the full charge reset in the app to tell the shunt its OK to assume it's full from there on.


Normally you should not have to do that though.


The victron shunt is a little funky with lead in my experience but seems to be close enough to trust in my system.

I'm sure it would be even better on lithium.
 
Maybe if I don’t hook up the charger Leads in the correct place, the smart shunt won’t recognize the batteries are charging??
This is a possibility.
My guess is that you are connecting the chargers direct to the battery, thus bypassing the shunt. The shunt connects as shown on page 5 in the shunt instructions.
No negative connection , loads or chargers are connected to the battery negatives directly. With multiple 12v batteries in parallel the negative terminals are connected together, the shunt connects to this point and everything else to the other end of the shunt.

The low state of charge alarm is a setup issue or a installation/commissioning issue or both. The battery at 12.7 volts is (assuming no significant load or charge) at a high state of charge.

Because the voltage on a lead acid battery changes with state of charge you can estimate roughly the state of charge knowing the voltage of a resting battery.



The display picture you posted indicates,
43%state of charge
Voltage 14.62 indicating its perhaps being charged, perhaps by solar.
A negative discharge of -17 amps, this seems odd as it does not corollate with the 14.62 volts.
-529.9 amp hours discharged, this seems unreal.

To help further details are required.
What batteries are installed, how many, what is the specified Ah, how old are the batteries?
What solar controllers do you have, what panels, how are they connected to the batteries?
Do you have a system diagram?
Can you post a picture of the settings page for the shunt?
Can you post picture of the connections between shunt , battery?

Some of your statements are difficult to understand.
"I have lead acid batteries, if they get too low they stop working "
"One of my three solar controllers stopped working"
"5 hours in the sun not charging"

The issue with "not charging" could be as simple as a failed fuse/ breaker trip/ loose wire.

Until there is more information its guesswork.

Does your system have the shunt and solar chargers connected by a communication buss?
Do you have a low battery protect?

General advice on boat electrical systems.

You must attempt become proficient in fault-finding the electrical system. Read all the installation manuals on the various system parts. Study the wiring diagram of the boat system and familiarise yourself with testing and changing fuses or reseting dc breakers.
Read material on lead aid batteries and how to care for .

Mike
 
Charging lead negative needs to be on the system/load side of the shunt. No other negative should be attached directly to the battery posts unless you explicitly want to ignore that for some unfathomable reason.
There are 8 lead acid batteries in parallel. The last battery in line is the main negative and has 3-4 negative cables connected. The Victron 500A smart shunt is connected between the battery and the boat’s main negative post. Immediately after the main battery negative and the main negative post of the boat (that has a ton of other negative cables connected.)

Here’s the sequence:
- 8 lead acid batteries in parallel > Main battery negative with 3 other negative cables > short 1’ foot 1/0 gauge wire directly to the mounted Victron 500A smart shunt > from the smart shunt another 1’ foot 1/0 wire to the Boat’s main negative terminal (with a ton of other wires going to it.
 
Oh and since it doesn't seem to be registering the charge you're adding to it you should make sure to charge them to 100% and then verify the shunt shows 100%. If needed and you're absolutely certain the batteries are at 100% you can force the full charge reset in the app to tell the shunt its OK to assume it's full from there on.


Normally you should not have to do that though.


The victron shunt is a little funky with lead in my experience but seems to be close enough to trust in my system.

I'm sure it would be even better on lithium.
Tomorrow, I’ll run the generator all day just to charge them up as best as possible. However, they power our small freezer and fridge so I can’t disconnect everything completely.
However, when I charge them, the smart shunt doesn’t register the capacity going up? Only the voltage. So maybe I just charge them up as best as possible and then reset Sync the Victron to that level…??

The strange thing is that the Victron Smart Shunt worked flawlessly for the last 6 weeks giving very accurate info. One Outback solar controller goes bad and now the Victron won’t work right either??? Yeah I should t have to go through this once it’s set to the correct levels.

I have 48 prismatic cells of lithium that I’m currently 20% of the way through testing. (See my other thread). The goal is to get those back installed and working once I figure out if there are any bad ones and why the lithium system stopped working in the first place.
 
This is a possibility.
My guess is that you are connecting the chargers direct to the battery, thus bypassing the shunt. The shunt connects as shown on page 5 in the shunt instructions.
When I connected the two variable chargers, I used the main boat’s Main negative post and Main positive post, to avoid charging one of the batteries more than the others.

No negative connection , loads or chargers are connected to the battery negatives directly. With multiple 12v batteries in parallel the negative terminals are connected together, the shunt connects to this point and everything else to the other end of the shunt.
Hmmm, my last “Solar expert” who was Electrican number three working on this left 3-4 cables connected to the Main battery bank negative. (Which from your link to the Victron instructions, should only the Victron cable and that’s it…)

The low state of charge alarm is a setup issue or a installation/commissioning issue or both. The battery at 12.7 volts is (assuming no significant load or charge) at a high state of charge.
I’ve had these batteries installed like this for 6 weeks now. They usually rest at around 13.4v when fully charged. They have been off the charger for 8 hours now and they show 12.7v which was usually the 80% capacity point back when the Victron smart shunt was reporting things accurately.


Because the voltage on a lead acid battery changes with state of charge you can estimate roughly the state of charge knowing the voltage of a resting battery.
The chart on your link shows that 100% fully charged is 12.7v? However, these batteries are usually resting at around 13.4v when unplugged from the charger…


The display picture you posted indicates,
43%state of charge
Voltage 14.62 indicating its perhaps being charged, perhaps by solar.
A negative discharge of -17 amps, this seems odd as it does not corollate with the 14.62 volts.
-529.9 amp hours discharged, this seems unreal.
When I took that picture, the batteries were charging for 3 hours with two 10A variable voltage chargers set to 14.65v and two of 3 working solar controllers connected. (The amps came down to around 0.5A on both meaning they were almost fully charged.) However, the capacity never went up, even though the voltage went up??

The negative discharge Amps started at around -18A on the Victron Trends page and eventually made it (up) to -16.5A. The boat usually operates at a -12A draw for both the freezers that are hardwired in.

The -529A total discharge is a total number. Victron doesn’t say if that’s for 1 day, or an all time low?? I have no idea why Victron wouldn’t label that better
To help further details are required.
What batteries are installed, how many, what is the specified Ah, how old are the batteries?
There are 8 “Ever Ready” Marine Deep Cycle lead acid batteries installed in parallel. I bought them from Pricesmart (the Panamanian version of Costco) and they have no Amp Hour rating since Pricesmart relabeled them from whoever made it.

When I set the Victron up for the first time, I labeled them 100Ah each for a total of 800Ah. There is a possibility that they are up to 160Ah each but I doubt it. (There was a random 160 printed on the battery sticker with no explanation. I’ve tried calling Pricesmart but they said they wouldn’t tell me any more info.)
What solar controllers do you have, what panels, how are they connected to the batteries?
I have 3 Outback Flexmax solar controllers. One 60A and two 80A. One of the 80A controllers went bad at the same exact time the Victron started acting up so it could be related but I doubt it. I shut the breaker off for that 80A Outback controller that went bad.

They Flexmax controllers are connected directly to the battery bank main negative Battery#8) and main positive (Battery #1) on the batteries themselves.
Do you have a system diagram?
Can you post a picture of the settings page for the shunt?
No diagram. I’m in the process of requiring the entire boat because the previous owner made a nightmare mess of things trying to design some kind of dual 110/220 US/Euro system. So most of the things on the boat are just disconnected now until I can get my lithium batteries back in a few weeks from now when I finish testing them.

Ill attach more screenshots of the current capacity as well as the settings like you asked. Thanks!

Can you post picture of the connections between shunt , battery?

It’s in a hard place to take a picture. Maybe tomorrow.
Basically it goes like this:
Main battery bank negative terminal (with a few negative cables attached directly to the battery, likely from the solar controllers) > 1’foot of 1/0 cable going to the mounted Victron 500A smart shunt > then another 1’ 1/0 cable connecting the Victron to the Boat’s main negative terminal (with a ton of other cables connected.)
Some of your statements are difficult to understand.
"I have lead acid batteries, if they get too low they stop working "
"One of my three solar controllers stopped working"
"5 hours in the sun not charging"
Sorry, I have a boat full of people trying to have fun while I’m doing all this asking me stupid questions constant. It’s hard to focus and be specific. Thanks so much. To clarify:
- I was told that Lead Acid batteries can’t go below 50% of their rates capacity like Lithium can which is why I said I don’t want them going too low. The Victron was reporting 50% capacity so I was freaking out. Since then even after charging them for three hours the reported capacity hasn’t gone up at all.

- Before I went to bed last night, I checked the Victron app and it said 70% capacity. So I was worried and wanted to see if the batteries were charging by 10am. That’s when I found that one of the three Outback controllers were not working correctly. I called Outback and they vereidig it’s bad and will send me a new one.

- By the time I posted this, the sun was up for 5 hours. But the voltage and the capacity didn’t go up at all. Which still makes me worry that the other two working Outback solar controllers are not fully up to the task of charging these batteries in the future.
The issue with "not charging" could be as simple as a failed fuse/ breaker trip/ loose wire.


Until there is more information its guesswork.
All the wires are solidly connected and tightened on with bolts. I made sure of that and checked again.
Does your system have the shunt and solar chargers connected by a communication buss?
Do you have a low battery protect?
No communication bus that im aware of. I listed the way everything is connected above.
General advice on boat electrical systems.

You must attempt become proficient in fault-finding the electrical system. Read all the installation manuals on the various system parts. Study the wiring diagram of the boat system and familiarise yourself with testing and changing fuses or reseting dc breakers.
Read material on lead aid batteries and how to care for .

Mike
Yup, hey thanks. Yeah im usually decent with electrical issues but this boat is a nightmare because it’s a French boat with no actual wiring diagrams. And the manual is useless. The previous owner was an idiot who did everything half ass and not the correct way even if he meant well. And I have no previous experience with solar and lithium so the last 3 months has been a learning curve. I also have had 3 different electricians on board who all give conflicting advice with each other. So I really appreciate your help and everyone else here. It’s been a lifesaver.
Here are the pics you requested:
 

Attachments

  • 08892D85-4C6D-4C8E-8F0F-F2F9468BF7E7.png
    08892D85-4C6D-4C8E-8F0F-F2F9468BF7E7.png
    337.7 KB · Views: 14
  • 54FECF2B-8E45-425C-85F8-1A23F0F950EF.png
    54FECF2B-8E45-425C-85F8-1A23F0F950EF.png
    361.9 KB · Views: 14
  • B7BF7F49-B632-436D-A58D-974CD4AE2FF8.png
    B7BF7F49-B632-436D-A58D-974CD4AE2FF8.png
    170.3 KB · Views: 14
Until we get pictures of the shunt and battery we can’t help.

I suspect the charge controller is before the shunt.

Here’s some pictures of mine.

The only issue I had is when I left the battery stored for two months with the switch shut off to the battery, it still read 100%, but the SOC was actually closer to 70%. The shunt determines SOC by amps in and amps out. It doesn’t monitor its very small parasitic draw or the FLA’s natural going down. This is not your problem though.

811B2A13-B848-40B7-A507-DB854EB78292.jpeg
Here is a picture of the shunt. Hard to tell from the photo, but its the first thing from the battery before the negative busbar. THe white case on the right hold my four golf cart batteries. A photo like this could help.
480DAF76-90FC-4BB4-897E-08A9B4D64B7A.jpeg
Here are my settings. THe hardest for me was getting the tail current correct. Different than your problem, but a picture of your shunt would help tremendously. Maybe something is wrong with the settings.
A8C218EF-2780-419B-A4AD-38C15067B750.jpeg
I’ll end the photos here, but this is my 500 watt coffee maker that is pulling 49 amps from the batteries with the other 6 amps coming from the early morning sun.
567996A6-4D78-4979-8585-9CADFDABC14B.jpeg
At high noon, my panels can provide enough power the shunt still reads positive which means the battery is charging.

This is a pic of the Bulk phase of my charge cycle, a bit before max production.
EF5E47DF-3E30-4502-884B-08427A2F73E9.jpeg
 
Just a quick reply as on the road over the next two days.

All chargers should be connected to the main negative not the battery itself.

With the shunt settings, two settings seem odd,
Charge voltage = 0
This means the shunt will never auto set to 100%
Thus either a user set must be used or a realistic voltage value used, like 0.1 volts less than absorbtion volts on the charger.

And low SOC could be lower with more differential.

Battery voltage chart is for flooded battery. If yours are AGM slightly higher volts near high state of charge. I expect just over 13v for a full agm after resting, will fall quickly with a slight load. Your 13.5 seems odd, may be due to incorrect negative connections.

Will have a further look over when have access to computer.

Mike
 
I have very bad internet. I’ll try to post a pic.

*Also, the Victron is displaying the correct capacity again for some random reason?
 

Attachments

  • FAD650FB-BDF0-4FC6-80B8-F00EB5729A2F.jpeg
    FAD650FB-BDF0-4FC6-80B8-F00EB5729A2F.jpeg
    526 KB · Views: 50
There should only be one wire hooked to the battery negative coming from the victron.

You're not reading everything properly.
 
If those other wires are just going to the other batteries in parallel that's fine but it looks like there's a few there if different sizes implying other devices
 
victron smart shunt needs proper “full charged voltage” setting configured for it to sync to 100% reliably.

as mentioned by another user, that setting somehow got set to 0V

when floating between 0-99% it will look at amps in vs out and gradually increase or decrease the %

but for 100% usually it needs to see the “full charged voltage” for X minutes (in your screenshot it was 3 minutes which is normal).

hope this helps

in the shunt logic, if at any point the battery voltage is at or above the “full charged voltage” for more than “charged detection time” minutes, it should instantly change (sync) the state of charge to 100% in a sudden switch. assuming proper settings it will already be really close and not look like a jump in soc.

may your vessel operate smoothly going forward
 
Only columb counting is reasonable for state of charge tracking Controller keeps tally of amps in and out verses time. Any cheap battery voltage based monitor is pretty much a waste of money. Internal BMS battery monitors are typically less accurate compared to dedicated monitors due primarily to their multiple chip resistor shunts mounted on PCB.

Accuracy of shunt resistance and controller calibration accuracy on reading small voltage drop across shunt is inherent accuracy. This is likely fairly good although some controllers have the ability to adjust (or mis-adjust) the calibration on controller shunt voltage reading for a reference amperage reading you enter. Many separate dedicated monitors have a shunt type setting which can be 50mV or 75 mV at their max rated current. Chinese shunts typically are 75mV at max current. An internal BMS monitor will have this in firmware as it is mated with shunt resistors in BMS. Beware of really cheap BMS monitors. Some just use the resistance of MOSFET switches for shunt resistance and 'fudge factor' resistance based on temperature reading to semi-compensate for MOSFET resistance change versus temp. These are very inaccurate.

Shunts can get very hot with sustained high load current. Be careful of mounting in a small electrical box where they don't get sufficient air flow exchange. Some cheap shunts cannot stand up to the heat at high sustained loads. A good quality shunt is made with several metal alloys that gives them a near zero temp coefficient for shunt resistance so they don't change output voltage sense versus temperature. A 75mv/500A shunt will have 37.5 watts of heating at full 500 amps of current,.

There is normally several default settings you need to set up for your needs.

% state of charge is based on its tally of in-out amperage vs time based on what you set for total battery AH capacity. You can set AH capacity to anything you want. You might want to hold some reserve margin in the readout by setting AH to a value like 80% of battery actual AH rating or 50% of actual to strive for max longevity from lead acid batteries.

Monitor determines what is 'full' by what you set for charge to voltage 'full' value. This is typically set just a little lower than charger absorb voltage setting so it ensures a monitor reset to full status. If you don't recharge above this point for a long time the monitor is working on 'dead reckoning' meaning errors will cummulate over time. This charge voltage level resets monitor to its 100% reference point and clears cummulative errors. Cummulation begins to work from this 100% full point based on AH capacity you set up.

Some dedicated monitors have a recharge efficiency factor. In a dedicated monitor, this is likely one of the default settings that may not be what you want. It is a derating factor it applies to charging current based on given battery chemistry efficiency. Lead acid may be the default and it may be set to something like 85-90% derating for recharge current cummulation counting. Lead acid recharge efficiency is better below 85% state of charge and gets much worse above 85% state of charge. This is one source for cummulation error depending on where in the SOC you spend most of your operating time. For LFP cells it should be set to 99%. A BMS monitor will typically not have a recharge efficiency setting.

Some dedicated monitors may have an overall efficiency factor to account for 'Peukert' effect at high load current.

A monitor cannot keep track of battery self leakage. For a marine application that sits for several months unused it may be important to recharge above monitor reset trigger point to get everything back on track. Anything, like a bilge pump, not going through the monitor shunt will not be counted.
 
Last edited:
I might think about how to clean up that wiring as well.. if you are out in middle of nowhere and there is an issue with one of the batteries it looks like it would be extremely painful to pull one of those batteries out and/or replace it with another battery and know where all the wires go back.

Also noticed a lot of the connections look really poor for a marine environment with no heat shrink on some of the lugs allowing revealing exposed wiring and tape falling off of others. The heat shrink that was used also isn't using sealant. The main negative cable connected to the shunt looks like they didn't have the proper size lug and used one way too small for the cable it is crimped to.

I would highly suggest you draw out an entire wiring diagram for your own sanity so you'd know where everything goes for reference. It would also make it much easier for people to diagnose issues like this.
 
I think most important question as others have stated is to at least tell us where the wires I have pointed to with numbers are going since you stated all the batteries are in parallel which means all battery cables should be same but these are not so must be going to something else::
FAD650FB-BDF0-4FC6-80B8-F00EB5729A2F.jpeg
 
There are 8 lead acid batteries in parallel. The last battery in line is the main negative and has 3-4 negative cables connected. The Victron 500A smart shunt is connected between the battery and the boat’s main negative post. Immediately after the main battery negative and the main negative post of the boat (that has a ton of other negative cables connected.)
This is an error. There needs to be only one negative cable to the battery, which goes to the shunt. All other negative wires need to go to the other side of the shunt. As is, if you are charging or discharging through any of those other cables, the shunt will not register it. For example, if your solar charger is on of those wires, the shunt will not be able to measure the charging that is happening, and SOC will keep going down and never up.
 
This is an error. There needs to be only one negative cable to the battery, which goes to the shunt. All other negative wires need to go to the other side of the shunt. As is, if you are charging or discharging through any of those other cables, the shunt will not register it. For example, if your solar charger is on of those wires, the shunt will not be able to measure the charging that is happening, and SOC will keep going down and never up.
Yeah there's some really weird wiring going on here.

Any amount of batteries in parallel really shouldn't have more than 2 wires to each terminal.
 
Basically this, assuming you're running 12v system. Excuse the terrible cell phone paint drawing.

Of course, that blue scribble is your shunt.

View attachment 64176
In my picture, there are 5 negative cables going to the last parallel battery. (#8 of 8)
1. Wire coming from Battery #7 for parallel
2. Three wires coming from the three Solar Controllers. (*I know now I need to remove them directly from the battery and move them to the boat’s main battery negative terminal.)
3. The wire going to the Victron 500A Smart Shunt.

Could having those solar controllers connected to the battery and not the main negative be the problem why the smart shunt hasn’t been showing 100% over the last 2 days??

Keep in mind I’ve charged the battery with a variable voltage charger and it still didn’t show 100% after charging for a few hours. (*Note: It did show 100% yesterday night long after I disconnected the chargers… I totally don’t understand this.) LOL
 

Attachments

  • AD477770-067E-4EBE-A670-2EF5718026FA.jpeg
    AD477770-067E-4EBE-A670-2EF5718026FA.jpeg
    526 KB · Views: 4
Back
Top