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diy solar

Options for PV Wire Exit from Conduit

Steve777

Solar Enthusiast
Joined
Oct 23, 2020
Messages
426
Making plans for the wiring under my ground mount to the panels. The 10ga THWN-2 wires come up into a box under the panels, and from there plan to go with 10ga PV wire up thru some PVC Sch 40 conduit with T's and elbows to reach the PV wire/MC4's on the panels. The question I have is how to do this, ideally without dangling wires that require covering.

In past installations I just brought the PV wire out of a conduit connector (with protective ring) facing down, made a drip loop and plugged the MC4 connectors together. But this was in the day of lower voltages. I could do that now, but it would require me to enclose that wire loop due to the string voltages being higher and distance off the ground. I was thinking that if I could face the T's and connectors UP and make a waterproof seal, I could keep the exposed wire runs very short (like 2-3") and encase them mostly in the PV rails. I just didn't know if there is a code acceptable, waterproof seal for the top of a conduit connector, or some other waterproof exit device. And I am open to other ways of running these final connections to the panels.

Just looking for solutions which will pass an inspection, and minimize the need to encase the wiring. How do other folks handle this?
 
Thanks Tim. Had thought of those, but they are intended to aim the wire down, for a drip loop. Also not sure they come in 1/2" diam.

I recall seeing "connectors" which have a rubber grommet in them and a hole or slot for passing wire/romex thru. They seem like they would be water tight, but wasn't sure.
 
I wouldn't use any type of connector pointing up. That's just asking for trouble.
And yes, weather heads come in all standard sizes.
 
Conduit fitting glands for multiple wires:

1746380379974.png 1746380392872.png


I've used those horizontal or down. Suppose they would work facing up. Conduit under ground you assume will fill with water. But don't want filling above grade and pushing water into downhill enclosures, so should have weep holes.

The install I'm working on right now:

1746380345098.png
 
I need something like this, but for 2 x 8AWG wires for 3/4" conduit directly, not a box. Any ideas?
 
8 awg PV wire? Overall diameter 0.32"


"
For Cord OD0.27"-0.31"
"

PV Cord is 10 mils oversize, "It's Not Gonna Fit!" Not the first time we've faced such an issue; I'll assume you have some kind of lube lying around, somewhere.

Has male NPT for 3/4" conduit knockout, so use a coupling on end of conduit.


1746387650039.png
 
I used service entrance caps as noted above. They are available in a wide range of sizes. Before I installed the cap piece, I carefully routed the wires through the holes and then covered the wires and the all access to the vertical entrance pipe with Duct Seal Weather-Sealing Compound from Platt ( https://www.platt.com/p/0256738/hub...er-sealing-compound-5lb/050169900055/racds5lb ). I packed it down tight and when I installed the cap it squeezed the sealant out all around the wires. This effectively seals the service entrance cap and the vertical entrance pipe from bugs, dust, water.

My wires were all long enough to route all the way up out of the service entrance caps to the back of the solar panels and that is where I installed the connectors that mated with the wire/connectors coming off the back of the panels.
 

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