diy solar

diy solar

Solar configuration

DC output is for charging the battery.

DC input is for drawing from the battery to provide inverter power.

If you size only for charging, you limit your inverter output by 33%.
I see.

So for sizing for the 182.2A DC input listed:

Is it correct that 4awg (25mm2) 7feet wire can handle 150-200A?

And together with 4awg wire I should use a 180A circuit breaker?
 
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Depends on the wire rating and installation. 4awg may be rated for as little as 70A.



Size wire for 182.2A and fuse breaker for 1.25X wire rating.
Ok, great. Thank you!

Where can I find a reliable wire rating chart? Is this reliable?

So wire size for 182,2A is 00awg (67,4mm2) wire?
20230920_182802.jpg
 
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Wire ratings are primarily influenced by temperature - the rating of the insulation, ambient temperature and if it's in any kind of conduit.

These UL battery cable ratings are a good place to start. Not endorsing this site as a wire source, but it's a good reference:

Ok thank you.
So according to the UL battery cable ratings I can use 2awg cable for 178A?
Is this correct?

Or should I go up to 1awg rated for 208A?
20240329_092347.jpg

Would it be feasible with a 200A breaker og should it be exact 222,5A with a 2awg wire? How exact should the numbers be?
 
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Ok thank you.
So according to the UL battery cable ratings I can use 2awg cable for 178A?
Is this correct?

Or should I go up to 1awg rated for 208A?

If they're not in the engine compartment (where it's hot), 210A for 2awg is do-able.

The other consideration is wire length. Longer wire has more resistance, and may be insufficient due to voltage drop:


This indicates that 48V, 182.2A, 2awg conductors of 10 feet each will results in a voltage drop of 1.19% - should be fine.

Would it be feasible with a 200A breaker og should it be exact 222,5A with a 2awg wire? How exact should the numbers be?

Sorry, 1.25X and round up to the next available size. You'd be looking for 225 or 250.
 
If they're not in the engine compartment (where it's hot), 210A for 2awg is do-able.

The other consideration is wire length. Longer wire has more resistance, and may be insufficient due to voltage drop:


This indicates that 48V, 182.2A, 2awg conductors of 10 feet each will results in a voltage drop of 1.19% - should be fine.



Sorry, 1.25X and round up to the next available size. You'd be looking for 225 or 250.
Ok, thanks.

Why should breaker be 1.25 X wire rating?
 
If you run fuses/breakers at their rated current, they will eventually trip. 1.25X prevents nuisance trips.
Won't that be danger for the wire?


Can I use a 16A 1000V TOMZN breaker between my panels and Inverter as a on/off switch?

I have 6S 230w panels. 230x6=1380w

Vmp=30v so 1380/(30x6) = 1380/180=7.66A
 
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Won't that be danger for the wire?

No. Wire ratings are conservative AND over-current events are rarely 25% too high. They are usually short circuits due to component/user failure.

Can I use a 16A 1000V TOMZN breaker between my panels and Inverter as a on/off switch?

I have 6S 230w panels. 230x6=1380w

Vmp=30v so 1380/(30x6) = 1380/180=7.66A

6S does not require a fuse or breaker. If the breaker is > expected amps and rated to break peak DC voltage, it's fine to install. Some breakers aren't rated for repeated on/off.
 
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