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diy solar

Soldering Iron Dies

Dinky

New Member
Joined
Jun 14, 2021
Messages
57
Need a new iron. Something that can be used for various tasks. Any suggestions? Suggestions of either stations or other types.
Thank you.
 
Depends on what it is you want to do... hot air rework station for surface mount stuff.
Small 15w iron for component repair on boards? something larger for big stuff, say 35w? Portable so you can solder cordless?

The Milwaukee M12 cordless is my general go to unless I am doing stuff that needs a magnifying glass and 5 hands?
 
I've been using a Hakko 907 30 watt station for years for general assembly and board repair. My particular station is obsolete but the Hakko brand seems to be very reliable but a little pricey.
 
For PC boards, ideally you would use a thermostatically regulated iron.

This is a moderately priced one that appears to have temperature control.



Commercial operations often use Metcal. Pricy, but has a special technology for temperature control. I got a couple at auction.
Replacement tips cost about $30. They last longer if powered down when pausing work. Newer units do that automatically with holder, I use a foot switch.



Simple open-loop heating element soldering irons have trouble with heavy workpieces. Thermostatically controlled ones turn up the power to bring tip and workpiece back to setpoint quickly.


Hot air as mentioned is good for some things, like removing ICs with body pads or many leads.
 
Oh, splicing wire?

Mostly we use wire nuts or set-screw couplings. There are some designs for wet locations.

In old times, wires were twisted, soldered, taped for house wiring, suspended with knob and tube. Today we make connections inside boxes.

Wires will carry away a lot of heat, you you'll need higher wattage. Hopefully temperature controlled so it doesn't damage insulation too quickly.

If used in a shop rather than in the field, a solder cup could be an effective way to quickly solder connections.
I had an iron that took large diameter tips. I brazed a 1/4" diameter rod and plates of brass together to make a cup that mounted on the iron.
 

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