• Have you tried out dark mode?! Scroll to the bottom of any page to find a sun or moon icon to turn dark mode on or off!

diy solar

diy solar

Tell me about those heat pads some batteries have internally

Flunkyboi

Solar Enthusiast
Joined
Feb 9, 2025
Messages
315
Location
AL
I'm in a fairly mild climate area (Alabama), but it can get cold here. A few weeks back, we had some 16°f nights.
My new LFP batteries are not heated. I've read a couple of battery heater threads here and have seen DIY battery assembly videos where people install their own in homemade batteries.
I will build an insulated battery enclosure before next Winter. 2" closed cell insulation board. I know most batteries with heaters built in drive them with the BMS temp sensing and use the battery's own stored power.

I am thinking about controlling the pad with a refrigerator icing Klixon switch. These go closed circuit at 32° and go open circuit just above that temp. These are series wired in refrigerator defrost circuits. They control defrost circuit mullion elements, inside a refrigerator's evaporator coils. This melts the ice during the timed defrosting cycle.

I've seen these little switches that still worked after decades of cycling high amperage/voltage every day.

I know nothing of those little heater pads . My batteries are a bank of 12v seriesed to 48v. I either need one pad, say built for a 48v golf cart battery or four smaller 12v batteries. (Series those to run on 48v.)

What are they called?
Vendors?
What wattage would be typical with one found inside of a premium 12v battery? Thanks.
 
My experience with those Klixon switches for ice makers is they cycle closer to 17° or so. +- a degree or two

They are long lived for sure but I've still replaced a dozen or so of them over the years doing appliance repairs. A lot cheaper then a whole ice maker

Amazon and others will have thousands of those snap switches at whatever temperature you want for a few dollars.
 
I assumed they hit 32° and closed. Ideal temp range would be "close at 34°, open at 40°"

Aside from buying a 48v BMS, solely to utilize it's heat monitoring circuitry, I wonder what other options there are to use to drive the heat pads?

My solar shed is an uninsured out building. The current battery bank of four 12v was bought as a temporary 48v arrangement. Those batteries will eventually be used on other projects. One of those will still require low temp protection.
 
The built in heat pads Turn on in the morning when there is enough sunlight to power them and only if the temperature is at or below freezing.
Once the battery is warm enough the energy is diverted back to charging the battery.
 
I assumed they hit 32° and closed. Ideal temp range would be "close at 34°, open at 40°"

Aside from buying a 48v BMS, solely to utilize it's heat monitoring circuitry, I wonder what other options there are to use to drive the heat pads?

My solar shed is an uninsured out building. The current battery bank of four 12v was bought as a temporary 48v arrangement. Those batteries will eventually be used on other projects. One of those will still require low temp protection.
The temp is set for something like 17° to insure the water is frozen. At 32° water is a mix of ice and water. It's going through the ice phase which has a high laten heat. Thus water won't drop below 32° until all of it has turned to ice. Thus the reason for setting the temperature of the snap switch lower.

Then it turns on the heating element to release the ice from the tray/mold
 
I'm in a fairly mild climate area (Alabama), but it can get cold here. A few weeks back, we had some 16°f nights.
My new LFP batteries are not heated. I've read a couple of battery heater threads here and have seen DIY battery assembly videos where people install their own in homemade batteries.
I will build an insulated battery enclosure before next Winter. 2" closed cell insulation board. I know most batteries with heaters built in drive them with the BMS temp sensing and use the battery's own stored power.

I am thinking about controlling the pad with a refrigerator icing Klixon switch. These go closed circuit at 32° and go open circuit just above that temp. These are series wired in refrigerator defrost circuits. They control defrost circuit mullion elements, inside a refrigerator's evaporator coils. This melts the ice during the timed defrosting cycle.

I've seen these little switches that still worked after decades of cycling high amperage/voltage every day.

I know nothing of those little heater pads . My batteries are a bank of 12v seriesed to 48v. I either need one pad, say built for a 48v golf cart battery or four smaller 12v batteries. (Series those to run on 48v.)

What are they called?
Vendors?
What wattage would be typical with one found inside of a premium 12v battery? Thanks.
There's a whole thread about battery heaters.
 
There's a whole thread about battery heaters.
Will do some study. Thank you.
 

diy solar

diy solar
Back
Top