diy solar

diy solar

Two systems, one boat

Aphers

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Nov 17, 2020
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Looking for any feedback and advice on my ideas on upgrading the electrical system on my yacht.
Currently I have 2x110Ah FLA house bank and 1x110Ah SLA engine start bank. Connected through a 1-2-both isolator.
Charging sources are the alternator, plus a Marlec PWM charge controller. Originally was configured for a 30w PV plus a wind turbine. The turbine died and I have temporarily added a 100w PV which goes through the Marlec. However in the long term I will use that input for a towed generator.

Next year we plan to start living aboard the full time and cruising, heading for the tropics. We don't expect to use shore power often if at all, and we really do not want to rely on the engine for charging.

So here's my plan for the upgrade:
- install another three PV panels (100+300+300), bringing the total to about 830w
- install an Epever 60A MPPT charge controller linked to the four large panels (leave the small one on the old controller)
- use the MPPT to charge a 4S bank of LFP cells, probably 200-280Ah.
- connect the LFP cells via a low voltage cutoff device to the high-current but non-critical loads, e.g. fridge, inverter, laptop charger.
- as and when necessary, use a B2B charger to transfer power from one bank to the other. Ideally I would trickle charge the lead-acids most days to get them to 100% SOC and thus prolong their lives.

The LFP bank could be drawing up to 250A (mostly through the inverter) so the low-voltage protection has to be beefy, and this is probably going to be my biggest headache. I would use a Victron battery protector but they max out at 220A. Or perhaps I could find an inverter with a built in low voltage disconnect.

I'd appreciate any feedback at all on my ideas.

(One other thing- I could actually go 24v on the new lithium system, which helps on the max current draw but at the risk of overcomplicating things. It also means I can't in future swap loads from one bank to another. All in all a solution that I don't really want to pursue unless I have to).
 
Definitely find an inverter that you can control independent of your house DC loads. For one thing, they have different uses - in many circumstances it would be OK to turn off AC, but DC remains critical (nav, auto-pilot, etc.). I'm buying a Victron MultiPlus 3000 - it will turn off the load itself at pack level low-voltage and my BMS will protect it at the cell voltage level. I can then use a BP220 (or even a BP100) for my house DC loads, biggest of which is my windlass.
Re: 24V - can't a DC to DC charger (ex Victron Orion) charge a 12V pack from a 24V pack? Going 24V would be nice if you can pull it off just for the wiring size efficiencies.
 
I'm planning on only having a couple of outlets for the inverter, so that it's impossible to run too many loads.
There should be no problems with unexpectedly running out of power for nav stuff, because that's all staying exactly as it is on the lead-acid bank, and the two banks won't ever be run in parallel.
At the moment the biggest headache I'm finding is protecting the LFP bank from low voltage- there don't seem to be many relays that can handle 250A+
 
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