A view from the roof. 4th string was added, and the base rails for the 5th are mounted to the container:
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Some fat bastard was on top of the container attaching the last set of rails...
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Yes. The roof can support my weight. Eff you.
Finally (no, the wiring isn't done - just strings 2 and 4):
View attachment 283971
Feels pretty good to get this done. It took the better part of two full days. While my racking system was incredibly cheap ($420), it was labor intensive. Now... had I actually accounted for the humps in the roof in the initial design, it would have been luscious simplicity, but we had to drill NEW holes in 12 panel frames.
First, string three had to be shifted to be flush with string 2, or we wouldn't have had room for the 6th string. Yes. there is still a 5" gap between string 1 and string 2. Get over it. We drilled them IN PLACE. The top two panels being supported by the bottom was a piece of cake... the bottom panel was terrifying... and extra heavy.
Strings 4 through 6 needed new holes in the panel frames. In a blinding stroke of luck, string 6 resulted in only a 1/2" gap using the stock holes at one end, but we did have to drill the other end. Thank goodness for little victories. Of course, I didn't realize we had to drill the other end until we had already humped to up to the roof and did a test fit. So much dumb.
Rather than having all the wires snuck in through the top of the door seal, I actually added some conduit bits and drilled a hole in the side of the container for wire entry. If I can stomach the shame, I might post pictures tomorrow... It's pretty bad, but it works.
In the end the 6 pairs will enter through 1-1/2" conduit to a MNPV6 with individual 15A MN 150V breakers. In an effort to not run out of wire and maybe send some back, we're re-using some of the old wiring. As such, only strings 2 and 4 are actually connected.
10awg into the MNPV6
4awg welding wire to the 250/100 PV input.
2awg welding sire to the bus bars... funny story...
Yes. You're correct. I did something AMAZINGLY stupid. I was very carefully back tracking the (+) wire to the breaker between the MPPT and bus bar when it slipped out of my hand and the unstripped end hit the COVERED (-) bus bar... one of the (-) wire terminals... that I didn't put shrink on... POP went the 300A class T
No. I don't have a spare.
Yes. I bypassed the fuse. No! I'm NOT going without power!!!!! I'll see if an electrical supply place in town has a replacement. Otherwise, I'll use a shitty 70A breaker that I know will take 50A sustained when I leave it unattended in the next day or two (no loads exceed 1500W while I'm offsite). Until then, I'm raw doggin' that wire!
Lastly... HUGE thank you to my oldest, Michael. Dude just put up with my shit to no end and hung in there through every moment of indecision waiting for me to make up my damn mind. Two grueling days of 9+ hours of climbing, squatting, lifting, grunting, crying, cursing, etc. He hung in there like a champ and maintained a positive attitude. No. I really wasn't that bad, but I tend to be very hesitant at any step I'm not 1000% certain on the path/outcome. He just quit a shit job that had him working 50-60 hours per week getting home at 4-5am loading pallets. I have a feeling this was a cake walk for him in comparison! Bottom line is I couldn't have done it without his help. Thanks bud!
P.S. Beautiful weather up here... but we both forgot that being closer to the sun increases your sunburn risk... we are both quite pink and tender.