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diy solar

diy solar

Wanting to build a DIY Battery GTIL system, any advise (Pics)

Tamps

New Member
Joined
Sep 2, 2025
Messages
8
Location
England
So I started with some solar for the campervan and now I am obsessed. Went and bought a Bluetti AC180 and figured out how to make expansion batteries from our ebikes (https://tinyurl.com/mrhfwc8z), I want to get a BWM X5 hybrid and put a server rack battery in the boot that feeds a powerbank that charges a granny charger so i can get most of my 60 miles a day for work out of it (ridiculous, I literally spend hours thinking about this)

So now I am looking at my house and thinking what can I do here. I also seem to like the idea of doing it to stick two fingers up to the power companies.

We live in Dorset in the south of England, on the coast and about as much sunshine as you can get in old Blightly.

I have a 5 metre wide, south facing extension roof that I can put possibly 8 x 400w panels on, potential to put two on the wall as well (DIY, I can use the roof but it is East and west and I can't go up there and install them so it is a no go for now).

My plan is to have a 5kwh server rack battery or 100ah 52v battery (possibly doubling it later) hooked up to a Grid tied inverter with CT clamp limiter - SUN Gil1000/2000 (https://tinyurl.com/4zaspsse), with the battery being charged by the solar and possibly a charger plugged in overnight on the cheaper rate.

So I think I could offset a lot of my house's energy usage doing this for a small outlay.

We use between 6-8kwh of electric most weekdays and this can go up to 16kwh on the weekend if we have a sunday roast and I use both electric ovens and run the dishwasher during the cook and after then stick the washing machine on for last minute kids school uniforms.

I figure I just write off the large demand time of 7 to 10kwh time to the grid, but they will happen once a week at most for a couple of hours. The rest of the time the house ticks over at between 100 - 500w with it going up to 2-3kwh when we run the washing machine or dishwasher as well.

So I thought 1000w or 2000w GTIL would work at covering almost everything most of the time. I would love the EcoFlow stream ultra but I have no spare capacity in my main board to install the Smart meter, otherwise I would hook one of their units up, plug it into the wall and connect a 52v battery to one of the solar ports and charger it up via solar. The I get the EcoFlow app usage which would be great. Alas I can;t so have to do this.

I understand that having power feed back in through a 3 pinned plug does not meet UK regulations but loads do it and it is used all over Europe with their balcony systems and has been approved in Utah in the states.

I have so many questions, they might not make sense, which I apologise for, so I will list them, please treat me like a child (we won't make any mistakes this way).

1) This feel too simple and obvious, why doesn't everyone do this? I understand that 2000w might be a bit too much back fed though a plug socket but a 1000w inverter tracking usage at around 300-500w for 95% should be fine? Is 2000 W possible for periods of up to a couple of hours?

2) Would 4 x 400 watt panels have a chance of charging a 5kwh battery or is that too undersized?

3) I worry about draining the battery and bricking it, I can set a voltage limit on the inverter but can that be trusted?

4) Mounting solar panels on a flat roof, I don;t want to screw through my new extension fibreglass roof so it would have to be a weighted system. Any recommendations? I would love to DIY the mounting system but it does have to look half decent/ discrete as the wife won't want it to look all 2x4, breeze blocks and screws (you know what I mean). Saw some rubber coated concrete blocks but they made eyes water with the price for some moulded concrete with gym floor matting wrapped around it.

5) Mppt recommendations? I have seen a LiTime 60amp jobbie but wondered which Victron unit would be suitable for a 52 volt system (with more solar going in later) there are so many and lot

6) I have a day dream of somehow plugging a battery charger into a smart plug that only allows the battery to be charged when it is below a certain state of charge/ Voltage and when the weather is cloudy the next day. Probably not possible so can just stick it on a dumb timer to switch on on the cheap night rate.

Ok this is a bloody long post, I wrote it twice as the computer crashed halfway through the first time. It is dark now but I will post photos of the roof, the house, and the cupboard and the main circuit box tomorrow when there is light.

Appreciate you getting this far and any advise, pointers, slap in the face for being silly you can offer.

More questions will come
 
Ok I have been reading more and the idea of 2000w through the plug seems like it poses some issues around safety so I have scraped that idea and happy to stick to 1000w or less so similar to the EU balcony systems.

Here are some pictures of what we have.

South facing roof with clear unobstructed sky's. I think I could get three 400/500w panels along the front, a couple down the sides of the skylight and even a couple of smaller ones against the house or even on the wall. Think I will start with 4 or 5. Opinions on that size to charger a 5kwh battery?

As for inverters, I love the ecoflow stream system and think I can expand it cheaply via the mc4 ports and a server rack battery but to have it track the house usage I need ha e a smart meter installed and I can't see how that is possible on this board. It looks full but I wondered if it were possible to join any of these circuits up into one breaker and make room for it? This might be ridiculous so sorry if it is a silly suggestion.

If not then an inverter with CT clamp which allows limitation is the way to go. I ha e only really known about the SUNGIL ones but have recent learnt about the Solis 0.7kw mini S6 which has a optional CT clamp to limit back feeding. Anyone know about these? Seem they can be connected via a three pin house plug to the system.
 

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The previous version of the Stream was unreliable, its replacement has not been out long enough to know how reliable it is. I bought the last version, they allowed me to register the warranty and then when I had an issue 8 months later they said it was void as I bought through the wrong seller. The G4 Solax X1 mini's with one mppt and X1 Boosts with 2 mppts have a low V start up and can be bought for a lot less than the stream.

In the UK you cannot connect grid tie inverters through an RCD protected circuit, their shutdown times do not match risking the Inverter continuing to provide power to the protected circuits including the one that failed. You need to rearrange your CU so the spare breaker on the left is separately wired so neither of your RCD's protect it.

G98 does not allow any inverter to be plugged in to a ring circuit, it must go through a dedicated breaker with its own RCD protection so an RSBO breaker will cover both requirements.
 
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