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diy solar

diy solar

Why, yes, DIYers can do it better

Madcodger

Solar Wizard
Joined
Aug 17, 2022
Messages
1,256
This is a long post. Sorry. The main parts are the last two paragraphs, but I wanted to give both some thank-you's and some context. Anyway...

With once exception that I'll discuss below, I've installed every element of our 100% off grid, 13.6KW, four string, three inverter, five battery (1400 AH) system by myself. I am not an electrician or engineer, and have no formal training in any of this. I have renovated many properties over the years, but "self-taught" applies quite nicely to me when it comes to solar. @Will Prowse, @Gavin Stone, @HighTechLab, @timselectric @FilterGuy @Adam De Lay @EG4TechSolutionsTeam and many others on this forum made this possible whether they realize it or not, so THANK YOU. I've dreamed of doing this for almost 30 years, and simply could not be happier with the way our EG4 system is performing. And when I finish this post I'm going to walk over to my separate office building and try to wrap up the install of a Victron system much like the first system I ever built, three years ago, when @sunshine_eggo and others tolerated my questions and general lack of knowledge and helped me gain the confidence to build the system we have today.

The one thing I "hired out" was mounting the panels on the steep gambrel roof of our "barnpartment". I did that because 1) I didn't have a ladder that tall 2) my upper body strength is a fraction of what it was in my younger days, and 3) Mrs. Madcodger wisely reminded me that I no longer possess Wolverine-like healing powers, gravity still exists, and I might well have to face the fact that I am a mere mortal. So, fine, I reached out to the professionals.

Some friends had recently completed a commercial installation for their business (almost 50KW) and I liked the look of their install. The same company that did that (eventually) agreed to install my roof panels. While they were here I also had them install six additional panels on my office building. Because these panels are on the roof of the building and I'm a former firefighter who also wants to remain code-compliant, I ordered Tigo optimisers to handle Rapid ShutDown (RSD), thinking that this would also allow me to track the performance of individual PV panels and find the problem panel should something go wrong. And that's where I became convinced that a careful DIYer CAN often do a better, or at least more careful, job than"professionals".

You see, the key to using Tigo Optimizers is that you capture the serial number of each optimiser, and record that on a little "map" of your panel layout. They even give you little stickers to make that ridiculously easy. But did the professional, well-known, solar installation company do any of that? Did they write down even one of the serial numbers, anywhere? Well, of course they didn't. And while they were at it, they didn't record the color-coding of the RS-485 wires they connected to the TAP module up on the roof, either ( I was able to figure that out with some trial and error). So know I have a bunch of overly expensive RSD devices (at least I hope they work for that - I'll test it near the end of the day) that can't do anything for me in terms of optimization or panel monitoring.

Had I not been incredibly busy with year-end work on the day of the installation (which had been rescheduled twice), I would have done all that recording and mapping myself. I just foolishly assumed that with the size of crew they brought to the job, and their experience, they would of course handle this simple task. Well, you know what happens when you make assumptions... So, until one day in the new year when I rent a boom lift to do other work around the place and can figure out a way to capture a picture of at least one or two optimizers underneath the panels, I have a bunch of very expensive devices that aren't doing nearly as much as they're supposed to do, because I relied on professionals. The panels and conduit and wiring do look to be very well installed, so that aspect of the work appears to be very good. And I'm still glad I hired them, as the panels are up, I'm still in once piece, and Mrs. Madcodger doesn't have to cart me off to the Emergency Room, which has happened before. So, hey, professionals do have their place. But I can say that their installation is also the only element of this entire system where a problem of any size has cropped up, and it could have been prevented had they just not "gone through the motions". Anyway, I think all of this underscores the fact that DIY-ers can install their own systems, and might well do it more carefully than professionals.
 
That can be incredibly frustrating. There is definitely a lack of care in all trades, and despite what some say, it is distinctly different than 25 years ago. At least where I live.

I hope you end up happy with the system as a whole. Congrats on completing the project. This phase of it anyhow!

-----------

I'll add that I had a discussion with the last electrician I worked with where I said "The only way I can be upset about the work is if it is of poor quality. If you have to come back tomorrow, go get some parts, or it costs a bit more I'm ok with that. If it is done poorly, I'm not."
 
Thorough quality work is hard to find.

Seeing my 70 year old neighbor climb up on his 3 story timberframe to repair a suspected bullet hole in his metal roofing changed my perspective. While seeing someone that age do something so bold could be inspiring, I had to remind myself that in his early days, he was doing a LOT of alternative energy installations - primarily wind turbines on very tall towers, so he had training and expertise to fall back on even in his retirement years. At 54, I'm redefining what risks I'll take for DIY.

Gravity kills.

You made the right choice on farming it out.
 
MC:

Good post.

One of the BEST things about DIY is that you can fix the f'n thing yourself. As long as you don't have to deal with the roof ;-)

If you're temporarily snowed in until the County plows, and something goes sideways, you can keep things running and Mrs. MC happy.

Well, usually. There's always the possibility...
 
Solar install laborers make about $20 per panel including racking. Hard to get quality people for pay this low. Since you only paid for labor the company did not profit much off you. That could explain initial hesitation to take on your job and lack of attention to detail.
 
Solar install laborers make about $20 per panel including racking. Hard to get quality people for pay this low. Since you only paid for labor the company did not profit much off you. That could explain initial hesitation to take on your job and lack of attention to detail.
You make a good point. I plan to have them install some ground mounting for me next year, and I would recommend them. They're good folks, and I do believe this is just one of those situations where everyone was hurrying just a little too much, and no one was really as in charge as they might have been on another day. I'd have done the "stickering" had I been available, but the reschedule fell on a day when I was really busy. It's not the end of the world or even a huge problem, by any means. But it does tell us something, I think. When I'm working on something myself I usually have (and take) the time to do it methodically and with little breaks to double-check things. I don't see that as often as I'd like with professionals. And FWIW, in my "day job" we often get clients trying to rush us along to finish something quickly. We resist that, and it has paid off many times for us, and for our clients. Long-term clients don't do that very often, because they've learned the value of a patient, methodical approach.
 
Solar install laborers make about $20 per panel including racking. Hard to get quality people for pay this low. Since you only paid for labor the company did not profit much off you. That could explain initial hesitation to take on your job and lack of attention to detail.

Agree. My son works for a company that builds servers. The hardware going down the line in a shift is literally $ millions in parts, the labor cost is essentially zero and would not really change if they paid slightly better. The pay is the same as working at McDonalds and he can build a van power system in his sleep. Kind of frustrating TBH after raising him to be capable of all kinds of things.
 
I think the biggest issue is he can't even build the virtual array without the optimizer S/Ns, let alone mapping which one is where.
Right. Tigo has a way of finding the other panels if you know even one optimizer serial number, but you need at least one (and I have none). I'll get up there and find one or more when I rent a boom lift for other work in coming weeks/months. At least it all works in terms of solar production. I'll know more about how it works for RSD toward sundown, when I'm going to pull the plug on the CCA and see what happens. I'm getting too much production from them on this sunny day to try it now!
 
Thorough quality work is hard to find.

Seeing my 70 year old neighbor climb up on his 3 story timberframe to repair a suspected bullet hole in his metal roofing changed my perspective. While seeing someone that age do something so bold could be inspiring, I had to remind myself that in his early days, he was doing a LOT of alternative energy installations - primarily wind turbines on very tall towers, so he had training and expertise to fall back on even in his retirement years. At 54, I'm redefining what risks I'll take for DIY.

Gravity kills.

You made the right choice on farming it out.

My Wife is an RN ,,, they have a 50 / 20 Rule 😁;

When You Turn 50 years old you are given 20 rungs of a ladder. Every birthday you loose a rung ,,, You can perform “the math”


Any way one day I drive up my Dad’s driveway & he is 86 years old & up a step ladder & cleaning leaves outta the gutters. He climbs down as I get out of my car, zero eye contact & walks past me mumbling the words “it had to be done”.
 
Reading this made me realize it was probably a really dumb idea to climb up the ladder with the leaf blower this morning to clear the panels on the shallow metal roof, at least I had enough common sense to stand on the 2nd to last rung of the ladder for the steeper garage roof and not climb onto it 😉.
 
I didn't know about tagging them so I don't have the ID for each panel either. And while I had most of the serial numbers I didn't have them all and TIGO couldn't manage to ID the ones I'm missing. So overall it's pretty useless.
 
Thorough quality work is hard to find.

Seeing my 70 year old neighbor climb up on his 3 story timberframe to repair a suspected bullet hole in his metal roofing changed my perspective. While seeing someone that age do something so bold could be inspiring, I had to remind myself that in his early days, he was doing a LOT of alternative energy installations - primarily wind turbines on very tall towers, so he had training and expertise to fall back on even in his retirement years. At 54, I'm redefining what risks I'll take for DIY.

Gravity kills.

You made the right choice on farming it out.
Gravity doesn’t kill. It’s the rapid deceleration at the end that does all the damage.
 
What happens if you make a suit covered in superballs with lots of padding ... then jump off a roof? would you bounce? splat? somewhere in between?
 
What happens if you make a suit covered in superballs with lots of padding ... then jump off a roof? would you bounce? splat? somewhere in between?
I would speculate a splat but let us know how it turns out. 😉
 
I would speculate a splat but let us know how it turns out. 😉

I am just the idea man, I think shit up and someone else gets to build shit, then someone else gets to be turned into a splat testing said shit..

Any volunteers?
 

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