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diy solar

Wire sizing

Shubedobedo

New Member
Joined
Apr 2, 2025
Messages
8
Location
MI
I'm pretty sure I know the answer but want to double check.

I have 12.88amps pv. Can I use 12 awg for the run with 3 strings?

From what I read you have to up size it by 25%. That bring it up to 16.1amps. Then you need to Derating by 80% because I am doing 3 strings in a single conduit. 12 awg is 20 amp * .8 = 16amps.

That make me think that I must go to 10 awg. I'd love some feed back if I have anything wrong.
 
I'm pretty sure I know the answer but want to double check.

I have 12.88amps pv. Can I use 12 awg for the run with 3 strings?

From what I read you have to up size it by 25%. That bring it up to 16.1amps. Then you need to Derating by 80% because I am doing 3 strings in a single conduit. 12 awg is 20 amp * .8 = 16amps.

That make me think that I must go to 10 awg. I'd love some feed back if I have anything wrong.
It also depends on the voltage.
Tell us the specs on what you want to do and we can do a wire size calculation
( distance voltage and current )
 

#12 - 3% drop...
Being DC you might get a little better in transmission losses but nothing significant
 
That make me think that I must go to 10 awg.
For intermittent loads I don’t mind looking for the minimum required size. For circuits that carry continuous loads every single day, I try to use the maximum possible size, within economic reason. I just hate the idea of watts being turned into unwanted heat.

The cost difference rn between 10 and 12 cu THWN-2 is about nine cents per foot. For your project that amounts to a total difference of $135. Spend it.

Edit: opps, prices changed since I last checked them. 10 awg shot up. Difference is now about $225. But I’d still go with the 10 if you can swing it.
 
Last edited:
For intermittent loads I don’t mind looking for the minimum required size. For circuits that carry continuous loads every single day, I try to use the maximum possible size, within economic reason. I just hate the idea of watts being turned into unwanted heat.

The cost difference rn between 10 and 12 cu THWN-2 is about nine cents per foot. For your project that amounts to a total difference of $135. Spend it.

Edit: opps, prices changed since I last checked them. 10 awg shot up. Difference is now about $225. But I’d still go with the 10 if you can swing it.
where are you price checking by chance?
 
 
Using 12AWG at 250', 500V and 12.88A is a 12.96 voltage drop and 167 watt loss per string. Or 500 watts total

10AWG is 7.66V drop, 98.66 watts per string and 296 watts total

Difference is 204 watts

Your ok with using 12AWG THHN for the current and length of run. 3 or more current carrying conductors in raceway is a 0.80 derating factor. So, 20 amps becomes 16. You're at 12.88A so under the limit. At 16A with a 25% circuit breaker or fuse overhead, you're now at 20 amps.

Or you use 10AWG and a 20A breaker or fuse. Both will suffice. It's more about what you are willing to accept for losses and cost to mitigate them
 

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