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  • Post in thread: Forklift (Industrial Battery) consistently weak cell, problem solved

    I live off grid in Upstate NY. I have a 14400KW solar array, 4x Midnight solar charge controllers, 2x8048 Outback radians and a (1500 A/H, 6000 lbs,) 48 volt BBI "forklift" battery. and a 30KW Isuzu diesel generator I was having issues with one cell always being 6 points lower (SG 1.22 vs...
  • Post in thread: Forklift (Industrial Battery) consistently weak cell, problem solved

    Hi Ralo. It maxs out at 2.6 VDC. at 10amps (although the meter sometimes shows 13 amp). I have a 1500A/H battery I am trying to boost charge with this charger soooo the charger is overmatched, but it works for me. For me, being off i grid, my battery usually charges every day. In...
  • Post in thread: Forklift (Industrial Battery) consistently weak cell, problem solved

    About your question on how often I boost charge the weak cell. In the winter my battery bank doesn't see a lot of sun so it doesn't charge properly every day. I think this erratic charging takes a toll on the weak cell more than the others. So in the winter, I boost charge every month or...
  • Post in thread: Weak cell issue solved!

    my bad......i never said you made you own cables......but when i look online i see the R/C chargers and they say cables sold separately. I haven't seen any 1 gauge cables.....thats all. I have to make a lot of my own cables out of 4/0 welding cable. Nothing wrong with making your own wiring.
  • Post in thread: Whats a good 48v battery charger

    I bought a 48VDC 120 amp for emergency situation. It worked fine when i tested it out. I run it with a 9500 WATT harbor freight predator. I think the Honda Wannabe is the weak link here....
  • Post in thread: Weak cell issue solved!

    I live off grid in Upstate NY. I have a 14400KW solar array, 4x Midnight solar charge controllers, 2x8048 Outback radians and a (1500 A/H, 6000 lbs,) 48 volt BBI "forklift" battery. and a 30KW Isuzu diesel generator I was having issues with one cell always being 6 points lower (SG 1.22 vs 1.28)...
  • Post in thread: Need Advice on Equalization and Battery SG (unusual)

    It seems to me.....like that batteries refuse to take a charge. They show the proper voltages (which means little) but the SG (which means EVERYTHING) shows a totally different story. Can you slave in 2 other batteries (known good batteries) to see how they perform?
  • Post in thread: Weak cell issue solved!

    I can charge all 24 cells of a 48VDC,1500 A/H FLA battery at 61-63 vdc OR I can charge a single 2 volt cell at 2.5 to 2.6 vdc. I can and do, do both, Tell me specifically, what i am doing wrong? Tell me how I don't know how to EQ a battery? Tell me how to its wiser to use a "R/C hobby...
  • Post in thread: Weak cell issue solved!

    BTW.....one of us looks like a total moron and 1 of us doesn't. I'll take my chances!!!
  • Post in thread: Forklift (Industrial Battery) consistently weak cell, problem solved

    Hello there, I have a summer time absorb voltage and a winter absorb voltage. My winter time absorb voltage is 58.8 vdc for 3 hrs my summertime absorb voltage is 58.4 for 2 hours. I float at 54 volts in the summer and 55 in the winter. My batteries rarely go under 75% depth of charge...
  • Post in thread: Forklift (Industrial Battery) consistently weak cell, problem solved

    Sorry, I equalize at 62.5 volts for 1.5-3.0 hrs, Depending on what the SG at the start of EQing. As for Bulk......I take whatever mother nature will give me. I have a 14400 watt array, but on a sunny day, 12000 watts is a more realistic bulk charge........12000 watts is 218 AMPs at 55...
  • Post in thread: Need Advice on Equalization and Battery SG (unusual)

    Luke, Were the batteries used? What is the A/H rating of your 24 volt system? How deep of a discharge do your batteries normally experience daily? To be accurate I have a 1500A/H 48 volt solar forklift battery that are discharged about 25% daily (still 75% left in battery). I absorb...
  • Post in thread: Need Advice on Equalization and Battery SG (unusual)

    Luke.....is your total system only 260A/H @ 24VDC? Only 2 12volt batteries?
  • Post in thread: Forklift (Industrial Battery) consistently weak cell, problem solved

    Ralo, where are you located? I use it when the SG difference reaches 3 points. As a matter of fact i am using the 2.6 vdc charger right now. How many A/H is your battery?
  • Post in thread: Whats a good 48v battery charger

    https://www.forklift-battery-charger.com or buy a used single phase one on eBay
  • Post in thread: Need Advice on Equalization and Battery SG (unusual)

    OK.....your system is equal to 130 AH at 48 volts. My system is over 10 times the capacity. That isn't meant as a dig,,,,,just a fact. What are you running with this system. I run a 2500 square foot house.. with a wood pellet stove and a couple of propane heaters (very low wattage to heat...
  • Post in thread: Need Advice on Equalization and Battery SG (unusual)

    I have an electric dryer and and a electric oven and electric stove (go ahead and shoot me...i deserve it). I say that because trying to charge the battery daily in the winter....and running the dryer...and oven and stove, can be be very challenging. Are you trying to run a whole house?
  • Post in thread: Forklift (Industrial Battery) consistently weak cell, problem solved

    Here is a Enersys HUP battery brochure, HUP is another forklift battery adapted to solar. I wish i could have afforded HUP batteries. Anyway, HUP has good literature about their battery. BBI.....not so much.
  • Post in thread: intermixing different capacity (AH) batteries

    I live off grid and have a 48 volt, 1500 amp hours battery. It is comprised of 4 each, 12 volt, 1500 A/H forklift batteries, in series. One of the 4 is giving me issues and i was thinking of changing it out. I am looking at installing a 12 volt HUP battery but the HUP is 1600 A/H. My...
  • Post in thread: How many C's can forklift battery take

    your battery is a 1275 AH battery.....isnt it? 85 X 15???? If that is the case....127.5 amp to 255 amps
  • Post in thread: Need Advice on Equalization and Battery SG (unusual)

    Hi Luke, I run electrical heaters. I did today. It was severe clear and my solar array made 66kwh. 30 kWh went to recharge the batteries and 36 went to the 4 ea 1500 watt heaters and a 6000 watt dryer. Normally i use 26KWH daily (about a constant 1100 watt draw). without dryer or...
  • Post in thread: Need Advice on Equalization and Battery SG (unusual)

    Luke, I owe you an apology and more than that, I am impressed. How low does your battery normally discharge. Is it normally discharged 70% with a 30% charge left.
  • Post in thread: Forklift (Industrial Battery) consistently weak cell, problem solved

    I EQ at 62.5 volts for 2 hrs. (48 volt system) and my batteries never go above 90 f. Also, my batteries are in my basement in a vented containment vessel environment (around 55-65 degrees in the winter, 75-85 in summer) They never get cold..so to speak. I used to EQ more often but...
  • Post in thread: Weak cell issue solved!

    Mine Hindle runs continuously at 2.6 VDC outputting 13 amps. (it is rated at 10 amps, but will output 13). Ideally i'd like a charger that outputs 100 amps at 2.5 / 2.6 volts. What is the gauge of the wiring that carries 2.6 vdc 100 amps to the battery?
  • Post in thread: Need Advice on Equalization and Battery SG (unusual)

    Luke.....lets compare apple and apples. Please bear with me. My home, no matter the size, has a energy star fridge and freezer and LED lights. I have a pellet stove that draws 120 watts and propane heaters that draw 26 watts. I have a heat pump type hot water heater. Even If i dont use...
  • Post in thread: Weak cell issue solved!

    Actually there is nothing to get. A battery charger IS a purpose built power supply designed to charge batteries. I never thought of charging 1 cell, with the power provided from the other 23, but that is what is happening here. Essentially, I am robbing peter to pay paul. Peter was...
  • Post in thread: Weak cell issue solved!

    do you make these 1 gauge cables yourself or do they come with the charger? Is the output voltage adjustable in .1 volt increments? i have to find one that runs on 120vac and outputs 2.6vdc at or near 100 amps for a PB battery
  • Post in thread: Weak cell issue solved!

    Couldn't agree with ya more.
  • Post in thread: Weak cell issue solved!

    if anyone knows where I can get a power supply that puts out 30-40 amps at 2.6 vdc please send a link
  • Post in thread: Weak cell issue solved!

    School me!
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