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1 year update on 96AH battery built from Six 16AH Miady Lipo4 Batteries

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MT_Mike

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Sep 22, 2020
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A year later and the 96AH battery pack I built using 6 x 16AH Miady Lipo4 batteries is still working well with some mechanical packaging and charging exceptions causing a few issues. I now have over a 100 recharges on the battery pack and continue to use this battery for a number of applications to include running a 55 pound thrust trolling motor (draws 45AH at full throttle), powering up my ham radio gear, and providing emergency power for LED lighting and two C-Pap machines during power outages.

Mechanical issues: The spade connections are a significant weak point with solid battery connections. With outdoor use the battery containment box I used gets bounced around in the back of the truck and boat and the battery has taken a few drops and tumbles when the plastic handle fails during hot weather. Last week I had my first battery failure while motoring up a river at full throttle...after about 20 minutes the motor cut out. I stopped the motor then full throttled back up only to have the battery cut power after another 5 minutes. I started the motor and used approximately 1/5 to 3/4 throttle with no cutoff issues. I suspected one or more of the batteries had mechanically disconnected and the remaining batteries individual BMS modules had shut down output. The next morning I opened the box to find two batteries had mechanically been disconnected at the spade lug connection point. I inspected all of the female spade connectors and used a pair of pliers to squeeze the spades for a tighter connection. The battery worked well for the rest of the week with no further cutoff issues. I will need to address the spade connection issue and may opt for soldering the fused connectors direct to the batteries and do away with the crimped female spade connectors. Another option will be to take the batteries apart and and install some proper bolt down battery posts.

Charging: Early on during this project I found charging a discharged battery with more than 10amps causes the individual Miady BMS modules to disconnect after 2-3 hours of charging. 6 amps would charge for 4-6 hours before disconnect. 3-4 amp charging seems to be the optimum charge current on the batter pack. I suspect the the cheap Miady BMS boards get too hot when charging with more than 3-4 amps and are disconnecting.

Conclusion: For the invested $350 this battery still continues to work very well as a trolling motor battery, emergency power outage use (LED lighting, CPAPs, internet modem) at home, Ham radio and other 12V equipment. I have additional wiring cables in the battery box to add two more 16AH Miady for additional AH capacity. I also have the versatility to remove individual 16AH batteries and use for powering up other devices. Will Prowse's U-Tube review of the Miady 16AH battery is spot on...these are cheaply made batteries and my next battery project will be to replace camp trailer lead acid batteries with two 120AH Lipo4 batteries using high quality components.
 
A year later and the 96AH battery pack I built using 6 x 16AH Miady Lipo4 batteries is still working well with some mechanical packaging and charging exceptions causing a few issues. I now have over a 100 recharges on the battery pack and continue to use this battery for a number of applications to include running a 55 pound thrust trolling motor (draws 45AH at full throttle), powering up my ham radio gear, and providing emergency power for LED lighting and two C-Pap machines during power outages.

Mechanical issues: The spade connections are a significant weak point with solid battery connections. With outdoor use the battery containment box I used gets bounced around in the back of the truck and boat and the battery has taken a few drops and tumbles when the plastic handle fails during hot weather. Last week I had my first battery failure while motoring up a river at full throttle...after about 20 minutes the motor cut out. I stopped the motor then full throttled back up only to have the battery cut power after another 5 minutes. I started the motor and used approximately 1/5 to 3/4 throttle with no cutoff issues. I suspected one or more of the batteries had mechanically disconnected and the remaining batteries individual BMS modules had shut down output. The next morning I opened the box to find two batteries had mechanically been disconnected at the spade lug connection point. I inspected all of the female spade connectors and used a pair of pliers to squeeze the spades for a tighter connection. The battery worked well for the rest of the week with no further cutoff issues. I will need to address the spade connection issue and may opt for soldering the fused connectors direct to the batteries and do away with the crimped female spade connectors. Another option will be to take the batteries apart and and install some proper bolt down battery posts.

Charging: Early on during this project I found charging a discharged battery with more than 10amps causes the individual Miady BMS modules to disconnect after 2-3 hours of charging. 6 amps would charge for 4-6 hours before disconnect. 3-4 amp charging seems to be the optimum charge current on the batter pack. I suspect the the cheap Miady BMS boards get too hot when charging with more than 3-4 amps and are disconnecting.

Conclusion: For the invested $350 this battery still continues to work very well as a trolling motor battery, emergency power outage use (LED lighting, CPAPs, internet modem) at home, Ham radio and other 12V equipment. I have additional wiring cables in the battery box to add two more 16AH Miady for additional AH capacity. I also have the versatility to remove individual 16AH batteries and use for powering up other devices. Will Prowse's U-Tube review of the Miady 16AH battery is spot on...these are cheaply made batteries and my next battery project will be to replace camp trailer lead acid batteries with two 120AH Lipo4 batteries using high quality components.
 
3.5 Year Update on 96 AH Battery made of 6 x 16AH Miady Lipo4 batteries...

Up until the last week the 96 AH battery (composed of six, parallel-connected and individually fused, 16AH Miady Lipo4 batteries has worked very well for the past 3.5 years running in applications such as two C-pap machines while camping and/or power outages at home, camp trailer operations, emergency home lighting, running ham radio equipment, and use as a 55 pound thrust trolling motor battery. Last week I noticed the battery was not performing as typical delivering the expected hours of operation when used for my C-Pap during camping in Arizona. I took the battery box apart and found three blown 20 amp fuses on three of six 16AH Miady batteries. One of the six batteries turned out to be defective measuring 10 VDC and would not take a charge nor could be put back into operation by applying 12VDC in hopes of waking up the internal BMS. I replaced the blown fuses on two good batteries, charged them up, and then added them back to the remaining 3 charged batteries in the pack. I now have a fully functional 80AH battery pack with five, 16 AH batteries and tested with a draw down of 70 AH using an inverter and heat gun drawing 35 amps for two hours. I see no point in spending $60 for another (cheaply made) 16A Miady battery and will continue to use until the battery pack is no longer usable or I may split up the batteries into smaller 16AH to 48AH battery packs. I have yet to open the failed battery to trouble shoot but suspect a failed BMS or one of the four battery banks.
Despite one failed battery out of six in over 3.5 years of significant use, I am pretty amazed at how well the insulated battery pack has held up under rugged conditions in various hot and cold weather climates to include being dropped several times during transport.
 
I use the Miady 16ah for my Engel refrigerator. Its been working flawlessly for 3 years. Its super light, small and portable. I use a 2A charger for it and it can take a good 4hrs to fully charge it from empty. I have no idea how many cycles it has, probably in the hundreds by now. On the hottest desert nights where I go to sleep at night when its 90F and the refer is hot to the touch, it will have enough energy to cool all my food for 8-9hrs.

x07LOmE.jpg
 
I use the Miady 16ah for my Engel refrigerator. Its been working flawlessly for 3 years. Its super light, small and portable. I use a 2A charger for it and it can take a good 4hrs to fully charge it from empty. I have no idea how many cycles it has, probably in the hundreds by now. On the hottest desert nights where I go to sleep at night when its 90F and the refer is hot to the touch, it will have enough energy to cool all my food for 8-9hrs.

x07LOmE.jpg
That's great! Other than the one Miady 16AH battery failure out of six... the other five continue to worked very well. The price was right at the time (over 3 years ago at $50/battery) but I today I would shop for a better quality 50AH battery.
 
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