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Help with Top Balancing I my not live long enough.

Old Seagull Man

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Jul 17, 2021
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Help with Top Balance.



I have to top balance 48 72 Ah cells.

They are all about 3.288 volts, or within the 3.287-3.289 range.

I have a good little 5amp bench supply and have chosen 3.6v as the balance voltage.

Enough to do the job voltage wise, but hopefully not high enough to cause problems.

But my calculations, make that approximately 50% state of charge.

I started with a batch of 8 cells but was getting nowhere. A I would need to put about 280Ah of charge into the cells, to get to 3.6v. about 60 hours charging time is my best guess.



So I took 4 cells and connected them in series, to try and speed up the charging, with a 14.6v 20amp charger. Thinking that if I could bring the cells up to about 3.5v. I could then put them back together and raise them up to 3.6v and get the job done slightly quicker.

After hour things were going well, but one cell began to run away, and reached 3.8v, so I gave that away.



The only other idea I have is to pickup one of those Meanwell type power supplies, as there are 20-30 amp versions of them. But I don’t know if the 3.5v version can be adjusted to 3.6volts, or the 4v turned down enough. If you have had anything to do with these please comment.



So if you have any ideas suggestion, or results of your own successes, Please put me on the right path.

Otherwise, I may never live to see these cells, balanced, Or, I certainly won’t be when they are.
 
Do you have a 4s BMS? Connect 4 cells into a full 12v battery then throw that on a charger in AGM mode. When the amps drop off, put those cells on the bench charger for top balancing and rotate another 4 cells onto the battery charger.

When I did this with my first 200ah cells it took about 7 hours from shipped-empty to 0a, then another 1.5hr on the bench supply at 10a to reach 3.65v each.

If I had top balanced straight from dead to full I figure my 10a bench box would have needed about 100hrs.
 
Many thanks to those who commented and helped.
I'm on the second set of batteries now. the 8 cells took 307 Ah of charge and took 47h 26min to reach 3.60 volts.
The first lot were not much different. So I well continue on for a while yet.
I set the Power supply to 3.50v. then after a 30min rest, reset to 3.60v and finish them off.
 
Interestingly I just went through this. I have 8 230AH batteries and a 5 amp bench supply that I ran at 4 amps. I top balanced mine to 3.6 volts and it took the better part of two weeks.
 
show off. LOL.
A little bit, but mostly impatient. ?
They are all done, now. I did them in bunches of eight. they all took about 305Ah and took 38-40 hours. So it wasn't to bad in the end..
Glad it worked out! My first bank needed 800ah (@3.2v) and I only had one PSU at the time. I left them charging and left town for a long weekend, came back and they still weren't charged.
 
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