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2 parallel 6000XPs pseudo schematic - Is my wiring right?

energyhunter

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Feb 20, 2022
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With thanks to Will Prowse for creating this forum, I would sure appreciate any help here proofing my "wiring" scheme....

This is an upgrade from an EG4 6500 split phase system that has been running fine for over a year, but for longevity reasons I'm going with the 6000XPs. My son and I will be switching out the inverters in a few days so I've put together a DIY friendly diagram for those of us that have more challenges with traditional schematics. (FYI- The inverter connections are straight forward in countless videos which is why I have not pictured them. The symbolic conduit depictions vary in color for readability and in width to accommodate showing the 4 colored THHN stranded wires and also their relative widths as they enter the inverters.)

This is an off-grid split phase system using the utility as a backup when short on sunshine and battery storage. It is powered by 21 roof-mounted Solarever panels 440w each. I prefer adding a whole house xfer switch to be back on the grid while addressing any problems with the solar system, but my budget is limited for now. I had already migrated all the 120v circuits to the sub-panel for the previous setup. The main panel has four 240v circuits, two of which I will move now to the sub-panel. Before proceeding we need to know:

(1) Are there any glaring and embarrassing errors right off??

(2) Is the neutral/ground bond format correct?

(3) Does the AC in and out (Black L1, Red L2) have breakers and wire gauges sized adequately and are their respective neutrals/white and grounds/green landed in the right places in the Main and Sub-Panel?

(4) Given the serial strings we have, are we still within the 480v limit of the 6000XPs in our eastern TN climate? (We were within the 500v limit of the 6500EXs.)
 

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Looks good to me! But of course wait for a couple more people to chime in.
Nice detailed diagram!

It would help if you gave a link to your buss bars.
Their is no spec listed and they are pretty important
 
The bus bars were purchased at Current Connected and were about $40 for the pair. Thank you SGB!
 
One less thing and I forgot to worry about that one....Thank you!
And with 4) 2/0 and 2) 4/0 wires going to the buss bars, That junction box will probably have to be larger than you think.

Also the huge lugs for 4/0 can interfere with other cables or even might not even sit. When I used 4/0 i couldnt even put the cover on my buss bar. I see no specs on hole spacing on the CC site.
 
If you havent bought the sub panel yet, you can get one without a main breaker and save some money. It wouldnt be used the way you have it.
 
Here is the JPG version of the wiring diagram
 

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And with 4) 2/0 and 2) 4/0 wires going to the buss bars, That junction box will probably have to be larger than you think.

Also the huge lugs for 4/0 can interfere with other cables or even might not even sit. When I used 4/0 i couldnt even put the cover on my buss bar. I see no specs on hole spacing on the CC site.
I'm using them now w/o a box, but will use a PVC box if I do use one
 

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