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Parallel Chargery BMS8T and whole system battery monitoring

I agree with @DerpsyDoodler on this, I am tearing down a 16S2P pack with an intact Daly 16S BMS and rebuilding as two 8S2P packs even though i will spend twice as much for the new BMS units with all the accessories to make a complete system for the reasons listed:

1) redundancy.....the battery is the weakest link in my system, with two packs i will still have power even if one fails
one 200 a.h. pack is sufficient for my needs.

2) it’s never a good idea to have too many strings in parallel, too many fail points, with lead acid 2 or 3 strings of cells will work, 4 strings will rarely work as balance issues will pop up, same with lithium or any other type., going to 8S i would have 4 in parallel in each cell, monitoring gets difficult if not impossible, way more reliable to have a simpler system.

I already have a very parallel e bike setup that is a royal pain with @ 10S12P 18650 lilo setup, will change to LFP XS1P setup, KISS

3) I allready have very top end gear in 24 volt that are very efficient and far more reliable than any other brands, imho...

4) I do not have POCO power where i reside and have the worlds worst POCO at my shop location where i have a large battery backup system so i am not affected when we have a PSPS event......(Public Safety Power Shutdown)...whenever we have a windstorm or any weather event.....Im in Northern California where we have Pigs, Goats and Elephants as a power company as they need to pay the shareholders and not do a lick of repairs on the power network.

5) Through system redundancy i have had only one unplaned loss of power in 20 years when my Cotek inverter went away. Threw 2 switches, power is restored...
 
This is part of the reason solar is so interesting. So many different ways to do things. I’d wire the batteries for 48v for better efficiency and less amps, smaller wires etc. then use one 16s bms.
Good luck with your setup :)
I considered it, but then i lose the redundancy. Good news is the BMS i have are capable of 16s/48v. so if i decide to upgrade (which would be a major undertaking) i can swap out some components and upgrade. I went with 24v over 12v for the reasons you mention. Also because 12v with a 4000 watt inverter is coocoo. @24v my inverter can suck up to 350a, not that i’ll be pushing it that hard.
 
I agree with @DerpsyDoodler on this, I am tearing down a 16S2P pack with an intact Daly 16S BMS and rebuilding as two 8S2P packs even though i will spend twice as much for the new BMS units with all the accessories to make a complete system for the reasons listed:

1) redundancy.....the battery is the weakest link in my system, with two packs i will still have power even if one fails
one 200 a.h. pack is sufficient for my needs.

2) it’s never a good idea to have too many strings in parallel, too many fail points, with lead acid 2 or 3 strings of cells will work, 4 strings will rarely work as balance issues will pop up, same with lithium or any other type., going to 8S i would have 4 in parallel in each cell, monitoring gets difficult if not impossible, way more reliable to have a simpler system.

I already have a very parallel e bike setup that is a royal pain with @ 10S12P 18650 lilo setup, will change to LFP XS1P setup, KISS

3) I allready have very top end gear in 24 volt that are very efficient and far more reliable than any other brands, imho...

4) I do not have POCO power where i reside and have the worlds worst POCO at my shop location where i have a large battery backup system so i am not affected when we have a PSPS event......(Public Safety Power Shutdown)...whenever we have a windstorm or any weather event.....Im in Northern California where we have Pigs, Goats and Elephants as a power company as they need to pay the shareholders and not do a lick of repairs on the power network.

5) Through system redundancy i have had only one unplaned loss of power in 20 years when my Cotek inverter went away. Threw 2 switches, power is restored...
I should also mention that i’ve toyed with the idea of a third pack in parallel, but i have come to the conclusion that, moving forward, to increase capacity I should just start paralleling cells or bump up to 48v. The idea of 48v wont be viable until i have gotten good value out of my current 24v component investments (figuring at least 5 years), so that really leaves paralleling cells.
 
you could do that. then you lose individual cell monitoring. i want each individual cell monitored. no guesswork or troubleshooting if a cell fails, no fear of a bad cell draining the cycles from its good parallel partner.
With separate individual packs there’s more wiring/components. Less efficiency. Extra bms and shunts. Using one bms, If a cell ever does fail it will be caught by the bms and not drain/damage other cells in parallel. If cells aren’t balanced good health cells then multiple bms might be better. Redundancy however, I cannot debate
 
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