diy solar

diy solar

My solar panels dont have bypass diodes!

As far as I know, the round Monocrystalline technology pre-date polycrystalline tech. They are more costly to mfg. being that they have to grow the mono ingots and slice them into individual cells. they got better at growing the ingots as time went on thus the larger cells including the typical "clipped corner" cells. Poly cells are made in square molds, leaving the square monocrystalline look. I have always liked the crystalline look of poly cells. Solarex and Mitsubishi seemed to produce the most brilliant looking cells. Nowadays the mono cells are kind of a hybrid mono/poly mix., rather bland looking.
 
Monocrystalline technology was pioneered by Bell Labs , a wholly owned research arm of American Telephone and Telegraph Co. in the early 1950’s maybe patented in 1952. The very oldest solar cells were manufactured by Western Electric for use by AT&T communications repeater sites and for use in spacecraft.

Silicon cells did not do very well in space and gallium arsenide panels were favored for that enviroment.

One of my engineering jobs was in Santa Clara, CA at a manufacturer of silicon ingots. These cells were grown in molten vats of silicon by lowering a “seed crystal” into the slowly rotating vat of molten semi-plastic silicon with the dopants already added in. The crystals were about 4” in diameter and about 30” long. After growing and a very long slow cooling process the ingots were machined round and then sliced into wafers. They were basically wafers for the production of 80486 processors wafers by Intel and other very high count semi-conductors on these wafers. The cells that were rejected for use in the semi-conductor industry were sold for use by solar panels manufacturers.

Polycrystalline technology came much later, maybe by 1979-1982 but is a very much simpler less expensive process.
I had never worked in that segment.

Most of my panels are polycrystalline but I do have several array’s of very much newer technology panels which are amorphous polysilicon over a monocrystalline base crystal jointly developed my Sanyo and Panasonic in a technology joint development project. Unlike other panels the voltage is markedly higher so integrating them is an issue. I‘m seeing 53.5 volts at MPP for the 96 cell panels which is too much of an offset from normal panels.

I also have a set of CdTe panels which have no cells at all, they are vapor deposited Cadmium Telluride on glass, 72 V.O.C. with maybe 154 separate segments on the panels, hard to see and count

And About 30 of the Siemens SM-55 which is the ARCO solar M-55 manufactured by Siemens just after Siemens bought Arco Solar
 
Monocrystalline technology was pioneered by Bell Labs , a wholly owned research arm of American Telephone and Telegraph Co. in the early 1950’s maybe patented in 1952. The very oldest solar cells were manufactured by Western Electric for use by AT&T communications repeater sites and for use in spacecraft.

Silicon cells did not do very well in space and gallium arsenide panels were favored for that enviroment.

One of my engineering jobs was in Santa Clara, CA at a manufacturer of silicon ingots. These cells were grown in molten vats of silicon by lowering a “seed crystal” into the slowly rotating vat of molten semi-plastic silicon with the dopants already added in. The crystals were about 4” in diameter and about 30” long. After growing and a very long slow cooling process the ingots were machined round and then sliced into wafers. They were basically wafers for the production of 80486 processors wafers by Intel and other very high count semi-conductors on these wafers. The cells that were rejected for use in the semi-conductor industry were sold for use by solar panels manufacturers.

Polycrystalline technology came much later, maybe by 1979-1982 but is a very much simpler less expensive process.
I had never worked in that segment.

Most of my panels are polycrystalline but I do have several array’s of very much newer technology panels which are amorphous polysilicon over a monocrystalline base crystal jointly developed my Sanyo and Panasonic in a technology joint development project. Unlike other panels the voltage is markedly higher so integrating them is an issue. I‘m seeing 53.5 volts at MPP for the 96 cell panels which is too much of an offset from normal panels.

I also have a set of CdTe panels which have no cells at all, they are vapor deposited Cadmium Telluride on glass, 72 V.O.C. with maybe 154 separate segments on the panels, hard to see and count

And About 30 of the Siemens SM-55 which is the ARCO solar M-55 manufactured by Siemens just after Siemens bought Arco Solar
Nice. Great hearing from those who were actually involved in development and manufacture.
of this stuff.
Thanks for sharing.
 
Last edited:
Nice. Great hearing from those who were actually involved in development and manufacture of 0f this stuff.
Thanks for sharing.
Hey,

I admit, I am a technology junkie, born in the sticks I have always been fascinated by high tech. did electronics and communications before the widespread use of transistors, I have never worked on the consumer side, done service and manufacturing for a career spanning communications, aircraft systems, commercial power systems, computer design, hard disk manufacturing...pretty much retired but I still do power systems for local farmers, 100 h.p. water pumps 480 volt 3 phase mostly, complex controls, etc. no household or consumer...My place is near the ”Strawberry Capitol of the World” losses can be $100 thou on a hot weekend with no water. They never say “how much”..It’s can you get me water? Im on call 24/7 have to jump and run with no notice
 
It is very definitely damping my bike riding, Im located riding distance from the beach backed up into the Santa Cruz Mountains so I get heavy rains at times, very dramatic weather here, did a few 4” days here, but never boring. My local river destroyed its levy so much is under water on the Monterey County side, but I am on the Santa Cruz County side.

It did wash out the homeless camps and undercut the S.R. 1 bridge over the Pajaro River, in danger of collapse.

From 5 year drought to reservoirs overflowing......Tulare lake which has not been seen for dozens of years has reformed in to a 10 sq. mi. lake flooding many thousands of acres of farmlands.
 

diy solar

diy solar
Back
Top