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diy solar

Connecting new 10GA PV cable to larger existing cable

ron_jeremy

New Member
Joined
Jul 6, 2022
Messages
22
Location
Vancouver, BC
Today I'm upgrading an old setup installed by someone else (in the 1990's). I have a string a 3 x 355W panels replacing a string of 4 x 75W panels. My plan was to use the existing PV cable but noticed it's much larger than my 10Ga PV cable. There's also a blue cable in this conduit but seemingly unused because it is snipped and not connected to anything.

Here you can see the difference ins size vs my 10Ga PV cable. I can't get these existing wires into an MC4 connector so I'm looking for advice on how to make the connection to my 10Ga.

existing-pv-cable.jpeg

10ga-pv-comparison.jpg

On another note, I I was short some PV cable and got some pieces of cable leftover from my neighbor's PV system but noticed the black wire doesn't look like copper. Should I avoid using it?

copper-pv-comparison.jpg
 
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