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Help with off grid small shed project.

BlueMarblePA

Solar Enthusiast
Joined
Sep 11, 2022
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PA
I posted this in the beginners section but got no responses.

I am building this out right now and want to be sure I did not skip something

1120 watts of used panels in 2S2P (72v/16amps) to a solar disconnect then to a victron blue solar 100/30 for a 24v battery system

(I know that 1120/24=46 amps, but I have used panels and expect poor sunshine on my shed as it only gets sun from 9am to 1:30pm)

Mppt goes to the red and black bus bar.

From 2x12v batteries wired in series, I have the black negative going to the victron smart shunt which then goes back to the black bus bar.

From the positive side of the battery bank, I have a blue seas 100amp terminal block fuse going to a red switch to shut down the circuit which then goes to the red bus bar.

From the red and black bus bar, I then go into the Cotek 24v 1500 watt sine wave inverter. The chassis ground will go to 8 foot copper rod next to shed (two of them separated by eight feet and connected with 6 gauge bare copper)

Solar panel racks will be connected to same ground with weeb connectors and to the same ground rod that the inverter goes to


Cotek is 1500W inverter with a 91% efficiency/24V = 68.7 Amps. However, you want to add a 25% insurance factor, so 68.7*1.25 = 85 (Let's round to 100 Amps)

Using this calculator http://circuitwizard.bluesea.com/
24V, 75 Amps, 10 feet round trip from battery to inverter. It says I can use 6 AWG. I chose to use 4AWG.

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I think you need to research more deeply whether or not that inverter chassis ground should be earth grounded. I don't think it should, nor should that chassis ground be shared with the PV panel frames.
That chassis ground should be connected to battery neg only, not earth ground?
 
I think you need to research more deeply whether or not that inverter chassis ground should be earth grounded. I don't think it should, nor should that chassis ground be shared with the PV panel frames.
That chassis ground should be connected to battery neg only, not earth ground?
This question has consumed hours of time, and I have no clear answer. The PV panels will go to the earth ground for sure, but I also know that there should only be one ground for this off grid application. I think the most common answer is that the inverter chassis ground should be connected to other equipment ground. The system ground is connected at the Loads AC Panel. In this case, however, I do not have an AC loads panel, since the Cotek inverter simply has two NEMA outlets. If it had a three wire output to the AC loads panel, I would then connect the system ground from the panel to the earth ground. In this case, however, I am not sure what to do.
 
This video is helpful. Maybe I need to wire up a load center distribution panel
 
Good explanation of IT (no earth ground) compared to TN-S. My inverter must be IT. Will check continuity when I get home. I guess I don't need to ground it
 
Progress made today. Still need to connect the solar panels. I connected the victron shunt later with the small wire.

Decided to keep this floating as it is a small solar generator IT. I forgot to check for continuity

I was nervous to turn it on. I connected a resistor to the live and neutral bus bar when I turned it on and it got really hot!
20221022_172940.jpg
 
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