Great work, guys; I really appreciate the effort you put into this thread!
I need your help in two areas:
1) Battery safety
2) Battery management
1) Battery Safety
Currently, the eight batteries are set up in 2S4P, as I said, and all eight of them have a 300A MRBF installed on the positive terminal. My thinking was that an MRBF is so-so for 24V, but if all of them have a fuse, then basically it is a 12V system at the per battery level. (Please correct me if I am wrong here). All of the series strings have the same length of positive and negative cables and are connected to a common busbar. The cables are appropriately sized (50sq mm, 1/0 AWG), and all strings have a 300A T-Class fuse before the busbar.
Is this acceptable?
2) Battery Management
Now, this part is definitely not acceptable, but anyway, I am here for help. The batteries run without a BMS as I could not get the U-BMS running. Yes, I know. The system has only been up for two months, not fully "in production", only kind of, and I lowered the charging voltage for the bulk charge when it's on shore power, and I only charge it to 90% and monitor the batteries through the diagnostic software.
As this is the Valence thread, I don't need to explain how hard it is to get the U-BMS working. I have the config software, but I haven't got the CAN bus running. (** Help needed — is there any working alternative to Lawicel CANUSB? **) Even if I could get the CAN bus running, I am not sure that I could config my own 2S4P as there is a very slim chance that the BMS is configured that way. So, ideally, this would be the preferred path if it is achievable.
Alternatively, I am happy to crack them open, get the balance leads out, and have two external BMSs configured. (** Help needed — my understanding is that I can use one BMS for every two strings in series? **) It would be nice to use an ESP32 for the task so it could report to Home Assistant Operating System (HAOS) as some of our fellow member has already done, but then I need to balance the series string separately. But integrating with Home Assistant is definitely preferable, even with a third-party BMS like JK, if possible.
So, that's it. Send me to hell.
Back story for the ones interested
I originally bought six U27-X12 batteries back in 2020, and they sat for three years in a cupboard. Actually, I remember using the diagnostic software to select these six out of more than 30, based on the on-board statistics. They had no errors and charging cycles ranging from 6 to 17, so practically new old stock, given they were made in 2012 :D
Anyway, after three years of neglect (apart from the occasional check of their SoC), I finally got my Victron gear and hacked the system together for a test run at a friend's house. Big mistake, as when they were renovating the shed they left them outside in the rain and two were gone, meaning completely_full_of_water dead. Great. I bought another four last year at a third of the 2020 price, so I have eight now. Somewhere along the line, I also bought a U-BMS-LV.
Comes second part of 2025 and my would-be camper is ready for the install. All eight of them go at the back with the whole Victron gear. The system is running on 24V in a 2S4P configuration. I know, that's my first mistake. Actually, second, the first was spending £2k on the original six batteries in 2020. For that kind of money, I could now buy 24V batteries with a built-in BMS. Anyway, on the roof, there is 630W of solar, which confidently produces 300–600W per day here in the sunny UK during the winter. The system has an MPPT, two Orions for generator charging, a 3kVA MultiPlus II, a 500A shunt, and a Cerbo GX, and it's integrated into Home Assistant. Please see the layout, which is a screenshot of the SVG file I made back then.
Thanks!
Apologies for the Norsk batteries - at least I made the effort to find one with the same colour. The rest of the stuff is for running the van, server with proxmox (HAOS, traccar, mosquitto, etc), Minix for the tele, and a hacked OBIHAi for the landline. Yes, in the van.
