diy solar

diy solar

Your Ideal Offgrid New Construction Setup

mecdatlanta

New Member
Joined
Apr 5, 2024
Messages
32
Location
Blairsville, GA
Greetings All,

This site is amazing and I am learning a ton. But I feel like I know enough to get my family into some potentially hot - or worse yet - cold (due to insufficient energy planning!) water.

Here is our situation, as best I can describe it. Nothing is carved in stone, although we do have the house plan, the lot, and the need to start building in the next few weeks/months so our kids can be in school next Fall (2025), so I need to figure out the energy side of things pretty quickly:
  • Location: North Georgia Mountains
  • Family size: 5; 2 adults and 3 kids
  • Lot size: 10 acres, sloping lot
  • Home size/type: ~4k square ft / modern mountain design
  • We have one EV and use it the most, but also have a gas-powered vehicle
  • Electricity from the utility company is an option, but it would cost $30k just to run the line to our house. Hence my push to go completely off-grid (among other reasons),
What we think we want:
  • Solar array + battery system to cover most, if not all of our energy needs
  • Build a ground-based solar rack system (as opposed to adding panels to our roof)
  • Propane-powered generator for when the sun doesn't shine enough
  • Heat pumps to heat/cool house
  • A hot tub (I know, not great to have on a solar system, but we'd be willing to not use it during low energy periods, if that helps!)
What we don't know enough about:
  • Heat pumps
    • Do we use an air-to-air or air-to-water system?
    • Do we go with dual fuel, or stick with electric and use the propane generator to charge the batteries to power the heat pumps when solar is insufficient?
  • Hot water
    • Do we go with a standard hot water tank (KISS), and focus more on the solar + battery side of things, or do we do something a little more creative like:
      • heat pump hot water tank
      • using the water side of an air-to-water heat pump to help heat the water we use
      • use a solar water heating system on our roof
    • Do we go with a tankless system?
  • Solar Panels
    • How many do you think we need?
  • Batteries
    • Given the fact that we will likely need two heat pumps, do we need a high surge type battery like the Power Wall 3?
    • What total capacity do you think we need?
If you were us, what would you do? We're just trying to figure out the major pieces before we reach out to vendors. If you would change any (or all of) what we think we want, please say so. My wife will kill me if she has to sweat it out in the hot GA summers! 🥵

Don
 
I doubt electric heat from PV in winter is practical. Check an insolation calculator.
A/C from PV should be great.

Heat with wood, oil, propane?

How much will this project cost?
Is paying $30k for power connection unreasonable? Will utility reduce that on account of adjacent properties which could eventually be developed?

Propane generation of electric may cost $1/kWh, but run the numbers. I've heard that for diesel.
CHP, combined heat and power, could be attractive. Use waste heat from exhaust and water cooling system to heat house, while also generating electricity.


Some people use low-priced import inverters. Keeping a spare, wired or on the shelf, is affordable and a good idea. Don't know their lifespan yet.

There are also tier-1 brands including Schneider, Outback, Midnight, SMA, Victron, and others. Those can still fail, but 20 year lifespan is reasonable to expect.

PV is 20% efficient. Solar hot water may be 60% efficient. PV to resistance or heat-pump water heater is likely the way to go, given price and reliability of PV. And same panels can serve other purposes, like powering the A/C.

Have backups for everything.

Water supply? Well?
Some pumps are the largest load you'd have to deal with. Grundfos offers zero surge inverter drive pumps.

Instant water heater? zero benefit.
A storage water heater is another energy storage method, cheaper and more reliable than batteries.

LiFePO4 is the way to go for off-grid. It needs to be kept above freezing to charge, and not to hot.
Best if it is not in the house, to eliminate fire risk. Which is low but non-zero for that chemistry. Earth-sheltered?
 
I doubt electric heat from PV in winter is practical. Check an insolation calculator.
A/C from PV should be great.

Heat with wood, oil, propane?

How much will this project cost?
Is paying $30k for power connection unreasonable? Will utility reduce that on account of adjacent properties which could eventually be developed?

Propane generation of electric may cost $1/kWh, but run the numbers. I've heard that for diesel.
CHP, combined heat and power, could be attractive. Use waste heat from exhaust and water cooling system to heat house, while also generating electricity.


Some people use low-priced import inverters. Keeping a spare, wired or on the shelf, is affordable and a good idea. Don't know their lifespan yet.

There are also tier-1 brands including Schneider, Outback, Midnight, SMA, Victron, and others. Those can still fail, but 20 year lifespan is reasonable to expect.

PV is 20% efficient. Solar hot water may be 60% efficient. PV to resistance or heat-pump water heater is likely the way to go, given price and reliability of PV. And same panels can serve other purposes, like powering the A/C.

Have backups for everything.

Water supply? Well?
Some pumps are the largest load you'd have to deal with. Grundfos offers zero surge inverter drive pumps.

Instant water heater? zero benefit.
A storage water heater is another energy storage method, cheaper and more reliable than batteries.

LiFePO4 is the way to go for off-grid. It needs to be kept above freezing to charge, and not to hot.
Best if it is not in the house, to eliminate fire risk. Which is low but non-zero for that chemistry. Earth-sheltered?

Some great questions. The utility is not going to reduce the $30k+ charge since it's only to my house, which is going to be at the back of our lot.

I don't yet know the total cost of the project. I just assumed that the payback would be somewhere around 10-15 years. I also assumed that going off-grid would be the way to go with new construction. Maybe I'm wrong?

I know a lot of folks up our way heat with propane. I was hoping to only use that as a secondary source and that was the thinking behind the dual fuel heat pump.

We will have a well. Thanks for the info on Grundfo!
 
It seems to me that, if my grid-dependent neighbors are using propane to heat water 100% of the time and to heat their homes ~4 months out of the year, I should still come out well ahead by only using propane to heat our home on the days that the sun doesn't shine enough. Even if that were four months out of the year (which I don't think it will be), it's no different than my neighbors who are guaranteed to use it four months out of the year. Am I missing something?

The one question I do have though is, does it make sense to have a dual fuel air-to-air heat pump, or would an electric only heat pump make more sense where I simply have the propane generator charge up my batteries once they dip below a certain level? I kind of like the idea of having 100% electric in the house and having the generator's sole purpose being to charge up the batteries as needed.
 
I could suggest one additional component. Do not know the exact term, but "air solar collector". Same as liquid solar collector but much more simpler. Just as liquid based, it collects solar heat on the outside and carry it to the inside. The liquid variant is more costly, but collected energy can be stored in a tank fore use at night. The air variant is really DIY. Make a heat-isolated big, flat box with a glass on one side. Place a black metal sheet on the inside to absorb incoming sunlight. Circulate air to the house. 120 PC fan could be sufficient but a bathroom fan might be more suitable, depending on the size of the box. The only electric part aside of the fan would be an automatic temperature controlled outlet-switch that activates the fan above a set temperature.
 
Heat pump using earth or water as heat source?

See if Combined Heat and Power is available at suitable scale for your place.

Or DIY with a water-cooled generator of modest size. Put coolant water through a liquid-liquid heat exchanger (prior to radiator), then put that pre-heated water through a heat exchanger fed by engine exhaust. Use that water for domestic heat. I don't know the efficiency numbers, but should be far higher than generator dumping waste heat outdoors.
 
...
If you were us, what would you do? We're just trying to figure out the major pieces before we reach out to vendors. If you would change any (or all of) what we think we want, please say so. My wife will kill me if she has to sweat it out in the hot GA summers! 🥵

Don
Based on your needs and desires (and taking into account that I am not you) I would recommend getting a grid connection. To have a turn key system from solar put into place by Fall that accomplishes all that you list is likely not possible. Getting a 4000sqft home built and occupied before Fall is going to be a huge challenge.

ROI is a pie in the sky notion.
 
Whatever you do, keep in mind two things.

1. DIY is going to be a lot cheaper than purchase. But it will take time.

2. Don’t buy a single thing until you have a complete plan. The folks here can look at it for you.

Price a system based on your energy needs (watts per day and peak demand). Look at currentconnected.com and some cheaper places. And look at vendor reputations in this forum.

Propane for now seems wise.
 
Greetings All,

This site is amazing and I am learning a ton. But I feel like I know enough to get my family into some potentially hot - or worse yet - cold (due to insufficient energy planning!) water.

Here is our situation, as best I can describe it. Nothing is carved in stone, although we do have the house plan, the lot, and the need to start building in the next few weeks/months so our kids can be in school next Fall (2025), so I need to figure out the energy side of things pretty quickly:
  • Location: North Georgia Mountains
  • Family size: 5; 2 adults and 3 kids
  • Lot size: 10 acres, sloping lot

Which way does it slope? North facing is bad. South facing is good.

  • Home size/type: ~4k square ft / modern mountain design

Let's assume 60kWh per day average.


  • We have one EV and use it the most, but also have a gas-powered vehicle

Ouch. how many miles (aboutt 3 miles/kWh)?

  • Electricity from the utility company is an option, but it would cost $30k just to run the line to our house. Hence my push to go completely off-grid (among other reasons),

$30k plus monthly cost. About $220/mo (including $25 meter charge) for 1,800kWh?


What we think we want:
  • Solar array + battery system to cover most, if not all of our energy needs

3 days of batteries for off grid, so 180 kWh (60kWhx3)
13 Powerpro at $3,000 each is $39,000
Assuming 5 sun hours per day, that is 36 kW of panels to recharge battery in one day (one day of sun every 3 days).
at $3/watt, that is $100,000.

Round numbers: $140,000 for system, less $42,000 Federal Tax Credit is $100,000. Less $30,000 for connection charge is $70,000 for "usage" part of the cost. $70,000 at 7.00% for 30 years is $465/mo (compared to $220/mo for electricity from utility?).

If you grid tie:

If you have bad net metering, then 1/3 the system costs about $50,000, or $35,000 after federal tax credit.
That is $230/mo for 30 years (vs $195/mo energy charge portion of electric bill).

  • Hot water
    • Do we go with a standard hot water tank (KISS), and focus more on the solar + battery side of things, or do we do something a little more creative like:
      • heat pump hot water tank
      • using the water side of an air-to-water heat pump to help heat the water we use
      • use a solar water heating system on our roof
All are good options.

  • Do we go with a tankless system?

No. Too much instant power requirements.
 
I’d think starting with something like this would work. Need batteries. Edit-and charge controller, and good wire, etc, etc

with good array I don’t see going without air con.

I was faced with the same issue. $30,000 buys a pretty good system.

 
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Do not post contact details in a thread
Greetings All,

This site is amazing and I am learning a ton. But I feel like I know enough to get my family into some potentially hot - or worse yet - cold (due to insufficient energy planning!) water.

Here is our situation, as best I can describe it. Nothing is carved in stone, although we do have the house plan, the lot, and the need to start building in the next few weeks/months so our kids can be in school next Fall (2025), so I need to figure out the energy side of things pretty quickly:
  • Location: North Georgia Mountains
  • Family size: 5; 2 adults and 3 kids
  • Lot size: 10 acres, sloping lot
  • Home size/type: ~4k square ft / modern mountain design
  • We have one EV and use it the most, but also have a gas-powered vehicle
  • Electricity from the utility company is an option, but it would cost $30k just to run the line to our house. Hence my push to go completely off-grid (among other reasons),
What we think we want:
  • Solar array + battery system to cover most, if not all of our energy needs
  • Build a ground-based solar rack system (as opposed to adding panels to our roof)
  • Propane-powered generator for when the sun doesn't shine enough
  • Heat pumps to heat/cool house
  • A hot tub (I know, not great to have on a solar system, but we'd be willing to not use it during low energy periods, if that helps!)
What we don't know enough about:
  • Heat pumps
    • Do we use an air-to-air or air-to-water system?
    • Do we go with dual fuel, or stick with electric and use the propane generator to charge the batteries to power the heat pumps when solar is insufficient?
  • Hot water
    • Do we go with a standard hot water tank (KISS), and focus more on the solar + battery side of things, or do we do something a little more creative like:
      • heat pump hot water tank
      • using the water side of an air-to-water heat pump to help heat the water we use
      • use a solar water heating system on our roof
    • Do we go with a tankless system?
  • Solar Panels
    • How many do you think we need?
  • Batteries
    • Given the fact that we will likely need two heat pumps, do we need a high surge type battery like the Power Wall 3?
    • What total capacity do you think we need?
If you were us, what would you do? We're just trying to figure out the major pieces before we reach out to vendors. If you would change any (or all of) what we think we want, please say so. My wife will kill me if she has to sweat it out in the hot GA summers! 🥵

Don
Hi Don,
I would recommend 50 Panels 360W and 10K Hybrid Inverters. With the new Hybrid inverters and batteries with built in BMS it makes the systems much simpler to install. A traditional water heater is fine with a timer to heat your water during peak PV generation. As for heat I would research pellet stoves and furnaces. For cooling, mini splits are very cheap to buy (700 to 1400 on Amazon) and efficient. Mini Splits offer some heat, but are not great as heaters. You could start with 30 Panels and add more later (run extra wires for expansion). You would also need battery storage of 14kWh up to 52kWh. You could start with 14kWh Batteries and add more later. I am currently running 30 Panels and 14kWh (51.2V 300ah) batteries. This provides 74% to 100% of my kWh depending on time of year. It's really not rocket science. Do you have an electric bill showing you daily and monthly kWh from your previous home? Keep in mind that during winter months you system will create less energy. Call me at *********** and I will help steer you in the right direction.
 
Last edited by a moderator:
Slightly offtopic but since your building from scratch from a sustainable living aspect and the fact most of the US houses are practically cardboard as far as I'm concerned, I'd suggest a central mass in the house (concrete/rammed earth) wether your heating or cooling a house the central mass will help. A well insulated house is all good and well but if there's nothing to heat or cool other than air "your p***ing in the wind" everything has to work harder.
 
Greetings All,

This site is amazing and I am learning a ton. But I feel like I know enough to get my family into some potentially hot - or worse yet - cold (due to insufficient energy planning!) water.

Here is our situation, as best I can describe it. Nothing is carved in stone, although we do have the house plan, the lot, and the need to start building in the next few weeks/months so our kids can be in school next Fall (2025), so I need to figure out the energy side of things pretty quickly:
  • Location: North Georgia Mountains
  • Family size: 5; 2 adults and 3 kids
  • Lot size: 10 acres, sloping lot
  • Home size/type: ~4k square ft / modern mountain design
  • We have one EV and use it the most, but also have a gas-powered vehicle
  • Electricity from the utility company is an option, but it would cost $30k just to run the line to our house. Hence my push to go completely off-grid (among other reasons),
What we think we want:
  • Solar array + battery system to cover most, if not all of our energy needs
  • Build a ground-based solar rack system (as opposed to adding panels to our roof)
  • Propane-powered generator for when the sun doesn't shine enough
  • Heat pumps to heat/cool house
  • A hot tub (I know, not great to have on a solar system, but we'd be willing to not use it during low energy periods, if that helps!)
What we don't know enough about:
  • Heat pumps
    • Do we use an air-to-air or air-to-water system?
    • Do we go with dual fuel, or stick with electric and use the propane generator to charge the batteries to power the heat pumps when solar is insufficient?
  • Hot water
    • Do we go with a standard hot water tank (KISS), and focus more on the solar + battery side of things, or do we do something a little more creative like:
      • heat pump hot water tank
      • using the water side of an air-to-water heat pump to help heat the water we use
      • use a solar water heating system on our roof
    • Do we go with a tankless system?
  • Solar Panels
    • How many do you think we need?
  • Batteries
    • Given the fact that we will likely need two heat pumps, do we need a high surge type battery like the Power Wall 3?
    • What total capacity do you think we need?
If you were us, what would you do? We're just trying to figure out the major pieces before we reach out to vendors. If you would change any (or all of) what we think we want, please say so. My wife will kill me if she has to sweat it out in the hot GA summers! 🥵

Don

Be careful, you are an easy mark for sales people. Do lots of research. Don’t sign up till you check in here. Good luck.
 
Propane for now seems wise.

Propane + generator would give electricity. Power build, and for A/C in your RV or tent while working.
There are portable tri-fuel generators. Probably relatively short life, but cheap.

Eventually system could use heat-pump, and auto-start generator as SoC of battery drops. Generator as CHP would heat house with waste heat. Inverter would turn it off when SoC had risen sufficiently.

Here are some installations, some with generators:


That's SMA.
Look also at the Midnight Rosie.
And Schneider, also Victron.
(maybe I said that earlier.)
 
Hello, I am just finishing up a 100% off grid home here in central Florida and have done what you are pondering. It is easy to do, but the best way is to do it 100% no holds barred, you are the electric company.
My home is well insulated (ICF) spray foam etc but nothing super special. 2500sq/ft. All built entirely to code. Do you have code requirements in your area ? My FIL did not near Dalton !!!

I have used 2x EG4 18kpv, currently 3 Powerpro batteries (with another 100kwh of DIY batteries after CO), 13kw of panels on the roof, 3T HVAC, HP water heater. I have a 4kw generator for standby but doubt it will get used.
Heat pumps
  • Do we use an air-to-air or air-to-water system?
  • Do we go with dual fuel, or stick with electric and use the propane generator to charge the batteries to power the heat pumps when solar is insufficient?
Air to air is the easiest and simplest. Central HP system maybe with mini-splits for bedrooms...this is what I have done.
Newer HP work well for heating too, I doubt you will need any supplemental heating in GA.
heat pump hot water tank
100% and put it in the garage to use the summer heat and cool the garage slightly. They still have regular elements in them as a last resort or during heavy loads.
Solar Panels How many do you think we need?
I currently have 13kw, will add another 5kw after CO.
Batteries What total capacity do you think we need?
With 2 EG4 18kpv you can have 6 Powerpro batteries per code = 84kwh. After CO, add more if needed or as funds allow.
 
Whatever you do, keep in mind two things.

1. DIY is going to be a lot cheaper than purchase. But it will take time.

2. Don’t buy a single thing until you have a complete plan. The folks here can look at it for you.

Price a system based on your energy needs (watts per day and peak demand). Look at currentconnected.com and some cheaper places. And look at vendor reputations in this forum.

Propane for now seems wise.
1. It took 4 days to install my complete solar system.

2. Buying a complete expandable kit with compatible components is the best way to go.

3. Knowing your kWh usage and your Maximum kW load is is very important in deciding what you need. If you are going completely off grid I recommend just a little overkill.

4. I recommend only putting panels on your roof as a last option.

5. Have a licensed electrician to advise you or to inspect your system for peace of mind.
 
So, here are some WAGs I've thought about when I was in your shoes - having researched a LOT - and this is just for the container to house it in.

YES, it is pie in the sky what I would do with endless funds - a simpler version would do the job I am sure. Your power requirements are pretty large - I would bet 400amp service if you went with the grid - insulate and prevent heat/cool loss as much as you can, save a ton by avoiding energy need at all where possible.

The others can guess at sizing - but I can say that geothermal heat pumps last longer and are more efficient that the air-air units. But for the price of having someone install it for you, you can afford a tiny backhoe used for $5k and do it yourself and come out money ahead. Especially when you factor in all the other uses there will be around the place.


Make sure your house exterior is as fireproof as you can get it - wildland urban interface windows inflammable exterior, deck/porch materials that won't burn. Better yet your recreation area away from the house a bit so anything directly outside the house can be sacrificed to fire without endangering the house itself.


I spitball this container at $12k to 15$ fitted out - this is just to house the $40k investment in gear and there will be another $20k in panels or more.

Start with the container and the minimum you think you need and you can add more equipment over time
  • cargo container - 30ft insulated- delivered to the lot
    • Have a concrete pad ready for it.
    • frame with steel studs
    • insulate the heck out of it - I know it is insulated but unless you pay for one for a freezer it isn't enough
    • Add a divider around 8ft from one end - totally
    • Add man sized fireproof doors at both ends.
    • The divider should be flame proof - as in steel studs, and firerock on both sides of the wall, rockwool inside
    • 8 x 3" pass-through - 4 on each side of the container - get caps for the ones that won't be used right off
    • figure you will use 2 of them to start - but it is way simpler to add them to start and low cost than figure out you are missing one.
    • Ventilation ducts at top and bottom that fall closed with loss of power - large ones
  • Wall space will be a premium - decide early in the design on all-in-one or separate components and a vendor
  • I picked UL listed Victron for my stuff - so---
    • MPPTs along the common wall
    • Inverters on the left wall - you would probably need 6 or 8 from your pie in the sky
    • AC components on the opposite wall with a cable tray above
    • Work out every detail before buying a thing
  • In the opposite end of the container
    • Alcoves along one side with fireproof doors - 3
      • Walls lined with firerock and insulated with rockwool.
      • each alcove contains
        • Duct from the inverter part of the container
        • Temperature sensors - top/middle/bottom - RPi controller
        • LED light - bright one
        • Duct to the outside in case the temp rises indicating a fault/vent battery
        • Fire suppressant??
        • glass window to the outside - dual pane from oven glass (view port) - small 2"
        • One or more batteries
          • first one off the shelf batteries - 6 pack or so
          • The others - DIY batteries - 3 or 4 each
      • pass-through to a bus bar outside the room
      • The outside bus bar is connected via contactor to LARGE cables to the inverter part of the container
  • Service entrance type setup from the inverter output - use AL SER wire to the house a ways away

Stucco the outside of the container and put fans and a mini-split inside the inverter room and battery area.

The point of all this is to have a power room separate from the house in case there is a fire and separation between sections inside in case there is a fault at any one of them. Climate control by using waste heat as much as possible and if that isn't enough a mini-split and fans to exhaust heat and/or cool when that isn't enough

The stucco on the outside is to protect the power cargo container


And, note - we decided not to move for a few years so my pie will be stale and rotten when it is time to eat it
 
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So, here are some WAGs I've thought about when I was in your shoes - having researched a LOT - and this is just for the container to house it in.

YES, it is pie in the sky what I would do with endless funds - a simpler version would do the job I am sure. Your power requirements are pretty large - I would bet 400amp service if you went with the grid - insulate and prevent heat/cool loss as much as you can, save a ton by avoiding energy need at all where possible.

The others can guess at sizing - but I can say that geothermal heat pumps last longer and are more efficient that the air-air units. But for the price of having someone install it for you, you can afford a tiny backhoe used for $5k and do it yourself and come out money ahead. Especially when you factor in all the other uses there will be around the place.


Make sure your house exterior is as fireproof as you can get it - wildland urban interface windows inflammable exterior, deck/porch materials that won't burn. Better yet your recreation area away from the house a bit so anything directly outside the house can be sacrificed to fire without endangering the house itself.


I spitball this container at $12k to 15$ fitted out - this is just to house the $40k investment in gear and there will be another $20k in panels or more.

Start with the container and the minimum you think you need and you can add more equipment over time
  • cargo container - 30ft insulated- delivered to the lot
    • Have a concrete pad ready for it.
    • frame with steel studs
    • insulate the heck out of it - I know it is insulated but unless you pay for one for a freezer it isn't enough
    • Add a divider around 8ft from one end - totally
    • Add man sized fireproof doors at both ends.
    • The divider should be flame proof - as in steel studs, and firerock on both sides of the wall, rockwool inside
    • 8 x 3" pass-through - 4 on each side of the container - get caps for the ones that won't be used right off
    • figure you will use 2 of them to start - but it is way simpler to add them to start and low cost than figure out you are missing one.
    • Ventilation ducts at top and bottom that fall closed with loss of power - large ones
  • Wall space will be a premium - decide early in the design on all-in-one or separate components and a vendor
  • I picked UL listed Victron for my stuff - so---
    • MPPTs along the common wall
    • Inverters on the left wall - you would probably need 6 or 8 from your pie in the sky
    • AC components on the opposite wall with a cable tray above
    • Work out every detail before buying a thing
  • In the opposite end of the container
    • Alcoves along one side with fireproof doors - 3
      • Walls lined with firerock and insulated with rockwool.
      • each alcove contains
        • Duct from the inverter part of the container
        • Temperature sensors - top/middle/bottom - RPi controller
        • LED light - bright one
        • Duct to the outside in case the temp rises indicating a fault/vent battery
        • Fire suppressant??
        • glass window to the outside - dual pane from oven glass (view port) - small 2"
        • One or more batteries
          • first one off the shelf batteries - 6 pack or so
          • The others - DIY batteries - 3 or 4 each
      • pass-through to a bus bar outside the room
      • The outside bus bar is connected via contactor to LARGE cables to the inverter part of the container
  • Service entrance type setup from the inverter output - use AL SER wire to the house a ways away

Stucco the outside of the container and put fans and a mini-split inside the inverter room and battery area.

The point of all this is to have a power room separate from the house in case there is a fire and separation between sections inside in case there is a fault at any one of them. Climate control by using waste heat as much as possible and if that isn't enough a mini-split and fans to exhaust heat and/or cool when that isn't enough

The stucco on the outside is to protect the power cargo container


And, note - we decided not to move for a few years so my pie will be stale and rotten when it is time to eat it
Good info I'll be doing something similar but building from concrete block as shipping containers are so damn expensive here it seems also hot as hell.
 
The insualted 30ft one I listed goes for $3500 delivered to the property line/road - then it is $400 to $800 to put it on-spot with a crane - or just drag it in place with skids and a 4x4 truck or a skid steer ... honestly I hadn't got that far since we decided not to move.

The cinder block method would work fine as well, and in that case I would make the partition wall from them with several turned sideways. Could do that as well in battery areas - turn sideways at the ends and put an I-beam across to hold the batteries on. Many ways to be clever and design it so the added interior would be doable.

If I were the OP I would consider cinder blocks or possible insulated concrete forms just stack and fill them, would depend on the flamability. I saw something the other day that was a recycled block that stacked and interlocked... face it with something to hang stuff from and good if it doesn't burn.
 
  • Heat pumps to heat/cool house
  • A hot tub (I know, not great to have on a solar system, but we'd be willing to not use it during low energy periods, if that helps!)
What we don't know enough about:
  • Heat pumps
    • Do we use an air-to-air or air-to-water system?
    • Do we go with dual fuel, or stick with electric and use the propane generator to charge the batteries to power the heat pumps when solar is insufficient?
  • Hot water
    • Do we go with a standard hot water tank (KISS), and focus more on the solar + battery side of things, or do we do something a little more creative like:
      • heat pump hot water tank
      • using the water side of an air-to-water heat pump to help heat the water we use
      • use a solar water heating system on our roof
    • Do we go with a tankless system?
Don,
We're in a similar boat, new construction (smaller), other side of the country, same family size, ~1yr ahead, so I can't tell you what works yet or give honest recommendations on your solar compared to the experience of others. But a couple of things you mentioned we also looked into, so just sharing that for what its worth...

* Water heater - most efficient I found was getting an 80gal tank with heat pump. Bigger tank = more likely the heat pump is used for all water heating. Heat pump is something like 200-300w draw. The element, while quicker, is 4500w, maybe 4-5x as much power consumption per gallon. They're obviously more $ than a standard hot water heater, but simpler and i would assume cheaper than heating water on your roof and piping that all in

* Heated Spa - above ground are well insulated and don't pull as much as you'd think. If in ground, that's a lot harder

* Lots of home insulation. For us, it was cheaper to do a bigger solar system than go spray foam (i think our quote was $50k EXTRA over fiberglass), may be different in other parts of the country, but 2x6's over 2x4's was a small upgrade that made a big difference for our heating/cooling needs. For us, that was enough that a standard heat pump is just fine. Geothermal sounds cool, but again, you probably get more bang/buck just installing a bigger array

Good luck!
 
heated spa - mine is above ground and well insulated - has 2" foam boards all the way around and a solid plastic base and plastic skirt to top it all.
They don't do spray foam underneath anymore except the cheap ones because digging all that out of the way is insane if there is a leak.

has a 1/4hp motor that runs 24x7x365 this is for filtering
has a 2hp motor to drive the jets when they are running.
Has a 5Kw heating element it a stainless tube - looks like a folded up water heater element

It runs from a 50amp 240v breaker and when everything is on it consume about 38amps at peak when everything is on. So, 9Kw of power needed to keep it happy and the motors running. The startup on the 2hp motor is around 30 amps, but only for a fraction of a second.

So, to run it from solar you would need 16Kw of inverted power.

This is for a small "4" person - 3 if I am lucky - usually just me or me and my wife.
 

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