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Solark 15k transfer switch disconnect from generators when home loads kick on such as microwave, dryer, etc..

Mike Powell

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Joined
Jul 20, 2024
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2
Location
Morgan Hill, CA.
Hi All, I have a Solark 15k inverter with 2 Fortress E-Vault Max 18.5kw each batteries for a total of 37kw of storage. I am completely off grid. When I am trying to charge with my main prime power 9kw Perkins diesel generator, the internal transfer switch will not click on if there is a load above 2kw or if it’s below and does transfer over, it will disconnect whenever another load is kicked on such as a dryer, coffee maker, microwave etc.. it is set in General Standard, the thresholds are maxed out as per Solark. I’ve tried three separate generators and they all do it whether it’s on grid input or gen input. I’ve tried a brand new 15k Perkins diesel prime power generator, my standard 9kw Perkins diesel prime power, a portable 12kw gas generator and all three have the same issue.

Solark says it’s the generators and not their product. I eventually was able to get them to send me a replacement under warranty however, they send me a used one and it does the same thing. The frequency will stick between 60.1hz to 59.2hz even under the load shift. I have those parameters maxed out too just in case as per their instructions.

This is super frustrating. If the inverter providing more than 2kw and I try to charge with the generator, it’ll continually fail on the transfer switch. If I disconnect all loads, it’ll transfer just fine. When I apply those loads, it’ll trip and then reconnect but sometimes it won’t reconnect. The voltages between L1 and L2 are within spec (+- 2v). Thankfully my new solar array I installed has been working very well. My average charge is 34kw per day with the solar, I have 3 cabins running on this system. The most I’ve seen is 53kw produced by the solar array with as many loads as I could run throughout the day trying to see how much I can get! I have a solar tracking pole that has 20 panels at 365w each plus another tracking pole with my old 8 panels of 130w each.

Has anyone had this same issue, any suggestions?
 
Generally, I would recommend using a genny to an Chargeverter to the battery bank to charge it up.
The Chargeverter is much more tolerant to power fluctuations than an inverter.
Aka not running a genny into the GEN port on the Sol Ark.
Sounds like your not just your batts but also your loads try to pull power from the generator and the whole thing overloads what the genny can deliver.

Bigger genny or an Chargeverter.
 
Hi All, I have a Solark 15k inverter with 2 Fortress E-Vault Max 18.5kw each batteries for a total of 37kw of storage. I am completely off grid. When I am trying to charge with my main prime power 9kw Perkins diesel generator, the internal transfer switch will not click on if there is a load above 2kw or if it’s below and does transfer over, it will disconnect whenever another load is kicked on such as a dryer, coffee maker, microwave etc.. it is set in General Standard, the thresholds are maxed out as per Solark. I’ve tried three separate generators and they all do it whether it’s on grid input or gen input. I’ve tried a brand new 15k Perkins diesel prime power generator, my standard 9kw Perkins diesel prime power, a portable 12kw gas generator and all three have the same issue.

Solark says it’s the generators and not their product. I eventually was able to get them to send me a replacement under warranty however, they send me a used one and it does the same thing. The frequency will stick between 60.1hz to 59.2hz even under the load shift. I have those parameters maxed out too just in case as per their instructions.

This is super frustrating. If the inverter providing more than 2kw and I try to charge with the generator, it’ll continually fail on the transfer switch. If I disconnect all loads, it’ll transfer just fine. When I apply those loads, it’ll trip and then reconnect but sometimes it won’t reconnect. The voltages between L1 and L2 are within spec (+- 2v). Thankfully my new solar array I installed has been working very well. My average charge is 34kw per day with the solar, I have 3 cabins running on this system. The most I’ve seen is 53kw produced by the solar array with as many loads as I could run throughout the day trying to see how much I can get! I have a solar tracking pole that has 20 panels at 365w each plus another tracking pole with my old 8 panels of 130w each.

Has anyone had this same issue, any suggestions?
How many KW are you pulling from the generator to charge the batteries?
 
Since it seems to happen under load, but otherwise operates normally, it would seem to point to an issue with voltage sag. Is there any point between the generator and the inverter where a loose connection might be? I assume your wires are adequate to carry the load.
 

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