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diy solar

Are these the batteries we all have been waiting for?

Greetings Al: I'm surprised that none of the super smart people on this forum replied. I'm not one of them, but I am interested in your signature solar system as I'm just about to buy a bank of batteries from them and the 6k inverter. Can I ask how things are running so far and if you would change anything if you could go back and do it again? George
New Year's greetings, Skysthelimit!

Very happy to hear from you and others who are dabbling in the Chinese offerings being imported by Signature Solar outside Dallas. I'm going from a small 3kw weekender offgrid system (Magnum 48v inverter, Midnite Classic 150 controller, 8 6v lead acid golfcart batteries with nominal 220Ah capacity) to a much larger system to power construction and operation of a fulltime home, a guest cottage, a shop and charging of a 75kWh electric vehicle. My 8-year-old LA battery was rapidly declining, not even getting me through the night as it once had, so I got one of the GYLL (or is that G4LL?) 48v 51.2kWh 100Ah batteries as a quick/dirty replacement. I figured the usable capacity of the LA bank was well under 100Ah, given the 50 percent state of charge floor and failing cells, and GYLL would give me at least 80Ah in usable capacity. My hunch was correct: the GYLL gets me through my daily cycle and hasn't dropped below 46 percent SOC as reported by the BMS. The Magnum inverter has worked OK, but gives wrong readings on state of charge; this is chiefly because the Magnum can't be programmed for a battery of less than 200Ah, so when the BMS reads 60 pct SOC the Magnum reports 80 pct...

Apart from that, I really like the GYLL and its BMS. The form factor is fantastic, and I look forward to stacking up to 6 GYLLs in the nicely designed cabinet that Signature offers, with big built-in buses for pos and neg leads. I've had to fuss a bit with the inverter and charge controller settings so that the inverter sends a bulk charge from my generator on sunless days. I set the Final Charge Stage for Silent (not Multistage), which revealed a rebulk option, which I've currently set at 52.8. I think that means the Magnum's built-in charger automatically bulks if the battery is reading 52.8v or lower. (Otherwise I have to manually switch to bulk with the generator running.) I may move that rebulk voltage a bit higher, unless someone suggests this is not wise.

Bigger picture, I'm excited about the off-grid and hybrid technology we're seeing out of China. Growatt, in particular, seems to be making very rapid innovations, especially compared to the incumbent brands we know in the US market (Magnum, Midnite, Outback, etc). Include SolArk in this category too; though they say it's a US inverter, I've been told by multiple sources it's made -- and largely designed -- in China. The shift to hybrid inverters (with integrated charge controllers) has pushed Growatt to the No. 3 or even No. 2 inverter maker worldwide, and they claim an installed base of more than 2 million units in less than two decades of development. They seem to be the market leader in Australia, where a lot of user expertise is bubbling up.

For my system, which will include (suntime) charging of a thirsty EV as well as all electric appliances including heat pumps for radiant floor heating and domestic hot water, I'm looking at a 22kW array and stacked inverters to achieve maybe 25kW. Signature has suggested the Growatt 48v transformerless SPF 5000 ES inverter, which can stacked up to 6 units and outputs (I think) only 240v (this wold require a 240-to-120v step-down transformer). A couple of concerns I have with the SPF 5000 ES:
  • no obvious way to auto-start a generator;
  • no obvious way to prioritize different charging loads (i.e., EV charging ONLY during sunlight and ONLY after the battery is charged);
  • no way to get the Growatt to talk to the GYLL BMS (Growatt wants you to use their LiFePo4 battery).
Has anyone worked with this Growatt SPF 5000 ES unit or a similar setup?

Thanks!
 
Here are the spec sheet and battery manual that I received from Signature Solar for the 48v 100ah.
They suggest the best charging voltage is 56v. Charging BMS warning=59v, BMS Protection=60v. Discharge BMS warning=45v, BMS Protection=43.2v. Setting charging voltage at 56v will get to something like 99% charge, and diminishing returns to push it over that, and I assume shortening battery longevity. What about on the discharge? I'm hoping that I'm designing my system so as to rarely get to the discharge cutoff, but I'm seeing several conflicting suggestions for low voltage limit. Some suggest 20% as the lowest and setting at 51v and some as low as 46v. The battery manual says that discharge voltage "Recover at 48V".
Suggestions?
Thanks!

Al I run my DIY and my Gyll/G4LL batteries from 3 to 3.5 v per cell so you are right there.

I think that gives you the majority of the charge cycle while staying away from trouble. Truly living between the knees on the discharge curve.

I am very happy with the GYLL. I got the BMS communication setup via the 485 connector and am amazed at how well the cells always stay in balance. I don’t think I have ever seen the BMS in a balance function despite looking about a hundred times. They just stay well behaved.
 
New Year's greetings, Skysthelimit!

Very happy to hear from you and others who are dabbling in the Chinese offerings being imported by Signature Solar outside Dallas. I'm going from a small 3kw weekender offgrid system (Magnum 48v inverter, Midnite Classic 150 controller, 8 6v lead acid golfcart batteries with nominal 220Ah capacity) to a much larger system to power construction and operation of a fulltime home, a guest cottage, a shop and charging of a 75kWh electric vehicle. My 8-year-old LA battery was rapidly declining, not even getting me through the night as it once had, so I got one of the GYLL (or is that G4LL?) 48v 51.2kWh 100Ah batteries as a quick/dirty replacement. I figured the usable capacity of the LA bank was well under 100Ah, given the 50 percent state of charge floor and failing cells, and GYLL would give me at least 80Ah in usable capacity. My hunch was correct: the GYLL gets me through my daily cycle and hasn't dropped below 46 percent SOC as reported by the BMS. The Magnum inverter has worked OK, but gives wrong readings on state of charge; this is chiefly because the Magnum can't be programmed for a battery of less than 200Ah, so when the BMS reads 60 pct SOC the Magnum reports 80 pct...

Apart from that, I really like the GYLL and its BMS. The form factor is fantastic, and I look forward to stacking up to 6 GYLLs in the nicely designed cabinet that Signature offers, with big built-in buses for pos and neg leads. I've had to fuss a bit with the inverter and charge controller settings so that the inverter sends a bulk charge from my generator on sunless days. I set the Final Charge Stage for Silent (not Multistage), which revealed a rebulk option, which I've currently set at 52.8. I think that means the Magnum's built-in charger automatically bulks if the battery is reading 52.8v or lower. (Otherwise I have to manually switch to bulk with the generator running.) I may move that rebulk voltage a bit higher, unless someone suggests this is not wise.

Bigger picture, I'm excited about the off-grid and hybrid technology we're seeing out of China. Growatt, in particular, seems to be making very rapid innovations, especially compared to the incumbent brands we know in the US market (Magnum, Midnite, Outback, etc). Include SolArk in this category too; though they say it's a US inverter, I've been told by multiple sources it's made -- and largely designed -- in China. The shift to hybrid inverters (with integrated charge controllers) has pushed Growatt to the No. 3 or even No. 2 inverter maker worldwide, and they claim an installed base of more than 2 million units in less than two decades of development. They seem to be the market leader in Australia, where a lot of user expertise is bubbling up.

For my system, which will include (suntime) charging of a thirsty EV as well as all electric appliances including heat pumps for radiant floor heating and domestic hot water, I'm looking at a 22kW array and stacked inverters to achieve maybe 25kW. Signature has suggested the Growatt 48v transformerless SPF 5000 ES inverter, which can stacked up to 6 units and outputs (I think) only 240v (this wold require a 240-to-120v step-down transformer). A couple of concerns I have with the SPF 5000 ES:
  • no obvious way to auto-start a generator;
  • no obvious way to prioritize different charging loads (i.e., EV charging ONLY during sunlight and ONLY after the battery is charged);
  • no way to get the Growatt to talk to the GYLL BMS (Growatt wants you to use their LiFePo4 battery).
Has anyone worked with this Growatt SPF 5000 ES unit or a similar setup?

Thanks!
Awesome. I think I'll probably order 6 of their 100ah 48vdc batteries and the rack. Not sure about the inverter though. I would love to find an all in one, inverter, MPPT, charger, and transfer switch that will auto start a standby generator when necessary. Does anyone know if such a unit exists on the market? I've read that the generator you want to control needs to be wired in such a way that the two units will communicate so not just any generator can be remotely controlled, but is there an all in one unit on the battery side that can do what I'm suggesting? In any case, I really appreciate the detailed response. Your power requirements are huge compared to my, projected, needs. I can't imagine my 800 sqft living area and 800 sqft basement will need anything near what your wattage needs are. I was thinking of radiant floor too, but I may just put a wood burning stove in the basement and since it's essentially open down there and directly underneath the 800 sqft living area, it may be all in need to heat the floor in the living area. Any thoughts?
 
I would love to find an all in one, inverter, MPPT, charger, and transfer switch that will auto start a standby generator when necessary. Does anyone know if such a unit exists on the market?
Well I don't know . The MPP HV2-5048 I guess comes close $ 1300 delivered AUD.
Inverter ..tick
MPPT..tic
charger ..tic up to 80 amps adjustable in 10 amp stages.
transfer switch .. mmm it has a relay that is normally off but can be pulled on at certain criteria of voltage I think . Have not used it yet but I think thats designed for a generator;

One thing it does have though is up to 450v input so 22 panels of 250 watt can be connected combining 2 strings of 11 panels and more importantly during the day with full sun it will give 20 amps of 240 volt ac without a battery or the grid connected .
 
Growatt SPF 600T dwm Inverter and 2 Gyll 48v 100ah batteries works great for me. Bms is awesome and the Bms_tools is perfect on my laptop for monitoring both Batteries. The Low frequency split phase 120/240 Growatt has generator switch over - I don't use it due to having a total of 20kw of Battery - 2 Gyll's and 16 12v 50ah Lithium smart batteries 4s4p, runs my Garage all day almost every day. 1609960897391.png
 
All-in-One systems are great for installation and if reliable nicely integrated in operation. However if it fails everything is out of service. I have an Outback system with two stacked 8KW Radian inverters and four FM80 charge controllers. If any one component fails the system continues to operate at a reduced capacity.

One of the cells in my lead-acid forklift battery has gone out and it is now operating 2 volts down. Hence I am interested in the Gyll batteries as a replacement.
 
All-in-One systems are great for installation and if reliable nicely integrated in operation. However if it fails everything is out of service. I have an Outback system with two stacked 8KW Radian inverters and four FM80 charge controllers. If any one component fails the system continues to operate at a reduced capacity.

One of the cells in my lead-acid forklift battery has gone out and it is now operating 2 volts down. Hence I am interested in the Gyll batteries as a replacement.
Being the amateur that I am, I am just now learning about stacking so that is probably the way I will go too. Since I'm 100% off grid, I'm leaning towards a unit that can turn on a generator when necessary. I could use a tutorial or two on inverters, stacking them, and whatever else one needs to know before shelling out the cash. After much number crunching and soul searching, I bit the bullet and ordered a rack full of the Gyll 48v batteries so the dilemma over which cells to buy and who's BMS I'll go with is over. I'm a DIY'er at heart, but sometimes you have to think it through and decide if it's worth your time to build something. For a lot of you out there, it's a no brainer and I'm guessing that's because you already know enough about the components to feel comfortable selecting them and the assembly is easy enough for anyone to do, IMHO, but since this is going to power my house, I need a little more reassurance that it's gonna get done in a timely manner and that I'll hopefully have a warranty if something fails with the Gyll units. Now it's time to focus on peripherals. I'm sure I'll agonize a ton over that before deciding on which units to buy. Thanks for all the comments and advice.
 
Well I don't know . The MPP HV2-5048 I guess comes close $ 1300 delivered AUD.
Inverter ..tick
MPPT..tic
charger ..tic up to 80 amps adjustable in 10 amp stages.
transfer switch .. mmm it has a relay that is normally off but can be pulled on at certain criteria of voltage I think . Have not used it yet but I think thats designed for a generator;

One thing it does have though is up to 450v input so 22 panels of 250 watt can be connected combining 2 strings of 11 panels and more importantly during the day with full sun it will give 20 amps of 240 volt ac without a battery or the grid connected .
Thanks Bob. I'll have a look at that unit and put it on the list of units to consider. House won't be built for a few months so I've got some time.
 
Growatt SPF 600T dwm Inverter and 2 Gyll 48v 100ah batteries works great for me. Bms is awesome and the Bms_tools is perfect on my laptop for monitoring both Batteries. The Low frequency split phase 120/240 Growatt has generator switch over - I don't use it due to having a total of 20kw of Battery - 2 Gyll's and 16 12v 50ah Lithium smart batteries 4s4p, runs my Garage all day almost every day. View attachment 32358
I'm guessing you have a lot of stuff you're running in that garage of your? I was thinking of running my whole house with about the same amount of battery power..lol. It looks like it was fun to build, anyway.
 
Skysthelimit - yes best project ever, built a 12 volt system 12 years ago and just replaced the 48 batteries on it, but this 48v system was an adventure for sure. The Gyll batteries and software rock, the e-on Batteries (16) I have to look at one at a time with bluetooth on my phone. Being able to see all batteries at once and them staying around 7mv between cells is the way to go. 1610100341144.png
 
Being the amateur that I am, I am just now learning about stacking so that is probably the way I will go too. Since I'm 100% off grid, I'm leaning towards a unit that can turn on a generator when necessary. I could use a tutorial or two on inverters, stacking them, and whatever else one needs to know before shelling out the cash. After much number crunching and soul searching, I bit the bullet and ordered a rack full of the Gyll 48v batteries so the dilemma over which cells to buy and who's BMS I'll go with is over. I'm a DIY'er at heart, but sometimes you have to think it through and decide if it's worth your time to build something. For a lot of you out there, it's a no brainer and I'm guessing that's because you already know enough about the components to feel comfortable selecting them and the assembly is easy enough for anyone to do, IMHO, but since this is going to power my house, I need a little more reassurance that it's gonna get done in a timely manner and that I'll hopefully have a warranty if something fails with the Gyll units. Now it's time to focus on peripherals. I'm sure I'll agonize a ton over that before deciding on which units to buy. Thanks for all the comments and advice.
I too am completely off-grid. My system is pretty much like the Outback two Radian example in the diagram attached. It does have automatic generator control. I also have attached a picture of my system. As can be seen, there is room for a third Radian. In addition to our regular use we charge our electric car at a 7.2 KW rate, but only on sunny days. Our rule is if you can't see your shadow, don't charge the car.
 

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I too am completely off-grid. My system is pretty much like the Outback two Radian example in the diagram attached. It does have automatic generator control. I also have attached a picture of my system. As can be seen, there is room for a third Radian. In addition to our regular use we charge our electric car at a 7.2 KW rate, but only on sunny days. Our rule is if you can't see your shadow, don't charge the car.
Thank you for replying. Very nice, clean, set up you have there. Please forgive my ignorance but is it the Radian or the Outback that has the generator control?
 
Skysthelimit - yes best project ever, built a 12 volt system 12 years ago and just replaced the 48 batteries on it, but this 48v system was an adventure for sure. The Gyll batteries and software rock, the e-on Batteries (16) I have to look at one at a time with bluetooth on my phone. Being able to see all batteries at once and them staying around 7mv between cells is the way to go. View attachment 32526
Awesome. I'm looking forward to receiving my bank of 6 tomorrow, although, I will have to wait a few months for the house to be finished which gives me time to decide and buy the remaining components. I still need to settle on an inverter solar charge controller, or an all in one unit. Any suggestions are welcome. It would be much easier if I was switching from grid power to off-grid so I could already know my daily power needs, but starting from scratch without any of the appliances makes it difficult to calculate and buy accordingly. I have a lot to learn so I guess I'll concentrate on how this will all go together instead of how much inverter or solar I'll need. Thanks for sharing your data sheet.
 
Awesome. I'm looking forward to receiving my bank of 6 tomorrow, although, I will have to wait a few months for the house to be finished which gives me time to decide and buy the remaining components. I still need to settle on an inverter solar charge controller, or an all in one unit. Any suggestions are welcome. It would be much easier if I was switching from grid power to off-grid so I could already know my daily power needs, but starting from scratch without any of the appliances makes it difficult to calculate and buy accordingly. I have a lot to learn so I guess I'll concentrate on how this will all go together instead of how much inverter or solar I'll need. Thanks for sharing your data sheet.
I pieced together all my parts, Panels were bought off Facebook marketplace - local and got a great deal on 18 167w panels which fit in perfect with my 6 - 390w panels, started out with 5kw Mpp high frequency all in one inverter/controller, then switched to the Growatt low frequency 6wh which with everything running in the diagram draws around 2000w (around 35a) off of batteries, which is 1600w ac at breaker box. The 6kw Growatt is split phase with 240v/120v out, the 12k - 1 ton mini split ac/heat pump only draws 3.1a per leg and is 19 seer - best part is it starts slow and builds up slowly - not hammering my inverter like old 120v ac. Mid day i switch one breaker off and another on to dump excess solar panels off MakeSkyBlue to a 30 gallon pre hot water heater - it works.

1610712572176.png
 
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"And there is a rep in the corporate corner section selling 280 ah batteries for $70 each to forum members with good shipping prices."

Say what?! Speaking of too good... Will I be able to search it, or are there key words?
 
Thank you for replying. Very nice, clean, set up you have there. Please forgive my ignorance but is it the Radian or the Outback that has the generator control?
The generator control is in the "Mate", Outback's system controller. However it does so though one of the other devices. Each of the Radians and FM-80 Charge Controllers has a relay that can be used for a number of functions (fan control, load shedding, etc). Any of those relays can also be used for generator control by the Mate. In my case I use thea relay in one of the Radians to turn the generator on and off. The Mate can turn the generator on and off based on a number of factors, like battery state of charge, battery voltage, or system load. You can also specify quiet times when it will not run, and a regular exercise program. You are also able to specify warmup and cool down times when the system is not drawing a load on the generator.
 
Awesome. I think I'll probably order 6 of their 100ah 48vdc batteries and the rack. Not sure about the inverter though. I would love to find an all in one, inverter, MPPT, charger, and transfer switch that will auto start a standby generator when necessary. Does anyone know if such a unit exists on the market? I've read that the generator you want to control needs to be wired in such a way that the two units will communicate so not just any generator can be remotely controlled, but is there an all in one unit on the battery side that can do what I'm suggesting? In any case, I really appreciate the detailed response. Your power requirements are huge compared to my, projected, needs. I can't imagine my 800 sqft living area and 800 sqft basement will need anything near what your wattage needs are. I was thinking of radiant floor too, but I may just put a wood burning stove in the basement and since it's essentially open down there and directly underneath the 800 sqft living area, it may be all in need to heat the floor in the living area. Any thoughts?

wood burning stove ?
 
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