diy solar

diy solar

Is it Possible?

oldsalty

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Apr 19, 2020
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I have 6 24 volt 300 watt solar panels that I installed several years ago and worked well with my 2 1000 watt grid tie inverters (3 panels per inverter) also on separate breakers. BUT when the power company put a digital meter in I noticed that I was being CHARGED for the power I was producing, SO I shut the system down several months ago. I now want to try and power my pond and swimming pool using a off grid inverter. This will be a batteryless system. I want to have the solar panels power everything (1300 watts total) when the sun is shining and then transfer back to commercial power when there is no sun. I want to have the panels power a 24 volt DPDT transfer relay with the inverted connected to one side and commercial power to the other so when there is not enough sun the relay drops out and connects the pumps back to commercial power. Any thoughts on this idea would be much appreciated.

-Kelly in San Antonio
 
Since they are grid tied inverters, they almost certainly turn on when they are not 'seeing' the grid turned on. You would probably have to purchase a different inverter to accomplish what you are trying to do.
 
Well to answer that about the power company, YES, they have net metering BUT, they require permits, qualified company to install the panels solar meters etc...Costing probably thousands by the time it's done. I'm not going that direction. I'm sure they wouldn't approve of the inverters I was using that I got on Amazon and Ebay.
As stated, I want to use an off grid scenario without the batts of course using a reg inverter that I would connect the solar panels to INSTEAD of a battery along with a transfer relay that would power the load when the sun is gone.
 
Hmmmm.... An inverter that generates its own frequency but doesn't need a battery.. That might be hard to find.... hopefully someone on the forum can point one out.
 
BTW: Please be careful! A lot of the code that the permits enforce are for the safety of the power company employees. It is one thing for me to endanger myself if I want to. It is entirely something else to endanger others.
 
using a reg inverter that I would connect the solar panels to INSTEAD of a battery along with a transfer relay that would power the load when the sun is gone.
Every other month someone asks about this and I believe some have given it a go. I have yet to see anybody come back and prove us nay-sayers wrong. I'm all for eating crow, especially on this scenario.
I think the major problem with running straight off of solar panels is that there is zero voltage "torque" for startup surges, even mild ones. Voltage sags tend to trip inverters quickly and they don't recover without intervention.
 
The reason I was thinking of this idea is because I have a reef aquarium that has a sine wave inverter , battery and transfer relays. When there is commercial power my pumps run on that. As soon as the power drops out the transfer relay drops out and the contacts connect the battery to the inverter and keeps the pumps running. This design has worked for me for a decade so I was thinking about sorta the same thing using solar power to operate the transfer relay that will connect to the inverter input
 
BTW,Filter guy, grid tie inverters MUST have commercial power for them to operate. No Power and they shut down for the VERY scenario you mention.
 
Actually folks have figured out how to fool the grid tie inverters without "commercial" power.
Yup, We were just talking about this on another thread. They use a battery driven inverter to 'simulate' the grid and fake out the grid-tied inverters.
@JeepHammer is probably the forum expert on this.

The OP seems to be talking about finding an inverter that will put out the AC without batteries and without the grid..... An inverter that does that would be an unusual beast.
 
Yup, We were just talking about this on another thread. They use a battery driven inverter to 'simulate' the grid and fake out the grid-tied inverters.
@JeepHammer is probably the forum expert on this.

The OP seems to be talking about finding an inverter that will put out the AC without batteries and without the grid..... An inverter that does that would be an unusual beast.

Not really practical for small hobby or 'Backup' systems, it's when you need an extra 3kW and up ADDED (expansion) on your system.
Since grid intertie starts at about 3kWh and goes up from there,
And since it's a peak sun hours thing only, it's a daytime consumption thing, more like for a business that consumes a lot in the daytime,
(Or to support a big air conditioner if you are home all day).

Produce & Consume immedately, it's power that doesn't have to pass through batteries with those losses.

While the 'Average' battery based system is going to lose 35% on charge controllers & batteries,
Grid tied is 98-99% efficient, but it has to be used IMMEDATELY.

You *Can* use it 'Immedately' by charging batteries, but know you will still have battery losses via power supply/battery charger & batteries.
What I'm finding is LFP (LiFe) will take charge MUCH FASTER than the smaller charge controllers will convert panel power to battery charge current, batteries that can take a rapid charge are limited by charge controller.
We are talking a LOT of battery, so it can absorb more energy faster than the little charge controllers produce.

The 'Rule' is generally a battery powered inverter (off grid) that produces pure sine wave,
AND is around 1.25% larger than the grid tied inverter.

An example is a 3,000 watt grid tied inverter would need a 3,750 Watt battery powered inverter to set the sine wave form so the grid tied inverter will 'Unlock' and add power to the common AC Lines.
Keep in mind the off grid inverter will use very little battery power,
And will draw power from the grid tie inverter production to charge the battery bank during peak sun hours in a combined charger/inverter unit.

With extra battery strings as backup, an AC battery charger will charge your extra battery strings when the grid tied inverter is producing, an AC powered regulated power supply for my LFP batteries,
A common AC golf cart battery charger for the last string of Lead Acid batteries.

To make an automated disconnect on the AC lines so battery chargers don't draw from batteries to charge batteries (charge loop with it's losses),
I started with a timer to switch the AC relay/line to the chargers, but this didn't compensate for raining/overcast days.
Now I use a single lower (older) panel to activate the relay in full sun, switches the AC chargers on in full sun,
Switches them off in shade, dark, overcast days.

Everyone days too much wiring...
How much wiring & switches do you think are between your home and power plant?
What I'm doing is pretty simple when you consider that.

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Last week I got a message saying SMA/Sunny Boy inverters weren't pure sine wave because they change frequency, which is NOT a spike in the sine wave that comes from square wave (digital switching) or modified sine wave (clipped switching with voltage spike).

This particular brand & model of grid tied inverter simply changes the frequency of the sine wave, it's still a pure sine wave form.
Since the grid can OFTEN be between 55 to 65 MHz, the shift in frequency of about 1.5 MHz to 'Throttle' the output of inverters to match demand isn't significant at all.

How they work,
Demand decreases, frequency shifts slightly higher on the lines, inverter reduces output no matter what the panels are producing.
The opposite is also true,
Demand increases, frequency reduces slightly, the inverter passes more current until voltage limit (240Vac in case) and frequancy shifts again to maintain output at 240Vac.

It's all VERY fast, automatic, and the kinks have been hammered out over the 20 years of grid tied inverters.
Requires the inverters to be in PARALLEL AC lines (easy wiring since it's common home wiring),
And it's relatively inexpensive since there are dirt cheap AC grid tied inverters all over the internet.

One battery powered inverter (off grid) where all the batteries have to do is power overnight and keep the 'Timing' for the pure sine wave, the big power 'Unlocks' through grid tied inverts when the sun comes up for daytime consumption.

While you have both DC/Battery inverter and AC grid tied inverters (more complicated) you automatically have more power on those long sun hot days for air conditioning, and what ever else you need to operate in the daytime.
At night it's cooler, air conditioning isn't running, your business is down for the day, consumption drops way off when the panels aren't producing anything and you are entirely on batteries.

It's not a 'Hobby' system, it's not 'Emergency' (limited production/consumption) system.
It's a full on, live off the system 24/7/365 with enough batteries it's a full on power plant you own.
It's just not going to be for everyone that's going to have 1-2 kWh of battery and that's all they want/need.
When you live off grid entirely with all modern appliances, it's an entirely different ball game, and systems can easily run well over $50,000.

If you are handy, and you can do 90% of the mechanical work, mounts, racks, panel, wiring runs with conduit, inverter install mounting, then it's just a matter of an electrician hooking things up.
When you go AC coupled, it's 3 wires in parallel on most of that system.

All the mechanical work takes a lot of time, time is money.
YOU already have insurance on your place, YOU don't have to provide insurance, benefits, pay taxes on YOUR work... A hired contractor does...
AND,
That hired contractor wants to make a profit out of all this, so you aren't paying just for the workers, you are paying for someone else's 'Lifestyle'...

Learn in how to run that little $150 a day trencher or little backhoe might save you $10,000.
Buying your own conduit, wires, fittings means you beat the 100%+ markup on component pieces a lot of contractors have.
You also get to use the surplus/aftermarket parts at well below retail cost for an investment of your time.

When you get with other folks interested in the same thing, they often show up with tools and do work.
I do this A LOT, we call it a MAG (Mutual Aid Group) and we trade work/tools/experience.
I have the big industral crimpers, I make wire/cable connections (since I can't work on roofs/ladders anymore) and bring experience to the table...
This forum *Could* be a good place for MAGs to form, several heads are better than one, and don't forget many hands!
Throw dogs & burgers on the grill, fill the cooler with sodas (no beer till the job is done), turn on the radio and you will be surprised who will show up...

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Do your research, have a plan!
Make sure everyone knows the plan so you don't have to try and herd people that don't know what's next.
Have the component parts handy so you don't have to stop for 'Widgets'...
Its a joy to watch someone work that knows exactly what they are doing, TAKE NOTES!
You will be 'That Guy' on the next project.
 
Let me restate my question,
Can I take a inverter (not grid tie) AND connect a solar panel to it in place of the battery? Why would the inverter care what input it has as long as it see's a dc voltage there?
 
You can try it.... it might even almost work, but it is a bit of a crap shoot at best. If you try it, be sure the voltages on the solar side is high enough to turn on the inverter but does not exceed the voltages the inverter expects. (That might be a very narrow band). Also, the power draw from the inverter would need to remain low enough that it does not exceed the power coming from the solar. Even a small surge would likely cause the inverter to shut down.
 
Can you connect panels directly to inverter?
Not unless the inverter is specifically made for that function.
There is nothing to regulate panel output, under or over voltage.
Low voltage will kick the inverter off, too high a voltage and the inverter will just fry itself.

Besides the little hobby inverters require low volts/higher AMPS, which panel trace wires would fry at long before your reached enough amperage to power the inverter.

Can you connect panels to a charge controller and run inverter directly off charge controller?
No.
The charge controller is a BATTERY VOLTAGE regulator.
No battery input voltage to start from, no regulation.
 
Well, I was afraid of that Jeep, BUT it makes sense. SO scrap that idea. Guess I will look into a grid tie inverter with a limiter.
Thanks to all for the replies on this
 
Hmmmm.... An inverter that generates its own frequency but doesn't need a battery.. That might be hard to find.... hopefully someone on the forum can point one out.

A dc power source of sufficient amperage will stunt double for the battery.
 
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