Ampster
Renewable Energy Hobbyist
Ha, I wish I could get 94kWh out of 7 cells. It took me 48 LF280s to get 42kWhs.Would point out 260ah x 52V = 13kWhr
Ha, I wish I could get 94kWh out of 7 cells. It took me 48 LF280s to get 42kWhs.Would point out 260ah x 52V = 13kWhr
Just for the record - Its 7 separate 260ah@48v batteries (14s100p each). Total of 7 x 260ah@48v = 1820ah@48v. I use 52v (instead of 48v) because 52 is the average operational voltageHa, I wish I could get 94kWh out of 7 cells. It took me 48 LF280s to get 42kWhs.
I think he meant that he has 7 packs at 260 amp/hour per pack at 52 volts.Ha, I wish I could get 94kWh out of 7 cells. It took me 48 LF280s to get 42kWhs.
I remember you talking about your packs in the past. you are way more DIy in that regards then I am, I stuck with the plastic cased CALB cells myself.Yea - here's a pic to clear things up
View attachment 94465
Thanks for the clarification. Does that mean you have 7 BMS's?Just for the record - Its 7 separate 260ah@48v batteries. Total of 7 x 260ah@48v = 1820ah@48v.
Amazing, I wonder if its still profitable to do this vs Prismatic. you think your cost was <$0.18/ watt?I use Batrium Watchmon (central BMS) with 98 longmons (14s * 7) to monitor the overall battery bank and throw the ABB SACE shunt-trip if any pack gets out of wack - e.g. low/hi volts and low/hi temps in my case.
View attachment 94474
Me too!I remember you talking about your packs in the past. you are way more DIy in that regards then I am, I stuck with the plastic cased CALB cells myself.
I've kept good records over last 4 years... The cost is running ~$196/kwh for 90%+ original spec second hand 18650 cells all purchased from BatteryHookup, Battery Clearing House, Jag35, Power2Spare, (and a few from eBay till I learned my lesson). This includes everything (tools, cell holders, hundreds of feet of various wire, solder, electrical tape, voltmeters, iCharger X8, Batrium/longmons, zip-ties, shelves/galvanized metal for fire reduction, fire extinguisher, shunt-trip, US Tax Rebates... everything except free-labor on my part)Amazing, I wonder if its still profitable to do this vs Prismatic. you think your cost was <$0.18/ watt?
I've kept good records over last 4 years... The cost is running ~$196/kwh for 90%+ original spec second hand 18650 cells all purchased from BatteryHookup, Battery Clearing House, Jag35, Power2Spare, (and a few from eBay till I learned my lesson). This includes everything (tools, cell holders, hundreds of feet of various wire, solder, electrical tape, voltmeters, iCharger X8, Batrium/longmons, zip-ties, shelves/galvanized metal for fire reduction, fire extinguisher, shunt-trip, US Tax Rebates... everything except free-labor on my part)
$196/kwh / 1000 = $0.196/wh. So let's say $0.20/wh
It's hard to say exactly - but I agree, I paid (on average with all the discards) more like $1.00-$1.20/cell so $0.30/cell would make a significant difference. The labor to process 12,000 cells (so far) is A LOT but I'm retired/bored so it wasn't a big deal for me. I can see why LifePo4 bricks are popular!!Wow , Amazing
Now Im getting LFP cylindrical @$0.12/wh from china including shipping for que raw cells. I calculated $0.16/wh with everything including busbar holders, barley and fiberglass wrap.
Case & Man hr bring it up to $0.18 / wh
But after seeing your post, BCH has $0.3 / cell 18650. that could change the equation. maybe bringing the cost down to $0.12 wh w/ everything.
After 4 years of operation - with 10,000 cells in operation and following thousands of posts - fire is not a worry for me because....The only thing holding me back is the Fire risk. even with metal case & fiberglass wrap.
hyou can only take so many precautions until you are like NASA... afraid to move lest you lose your your retirement...It's hard to say exactly - but I agree, I paid (on average with all the discards) more like $1.00-$1.20/cell so $0.30/cell would make a significant difference. The labor to process 12,000 cells (so far) is A LOT but I'm retired/bored so it wasn't a big deal for me. I can see why LifePo4 bricks are popular!!
Cell acquisition is the hardest part. I've found it's best if a 'battery' (~14s100p in my case) is all the same cell type. To get 1,400 good cells I have to more but it's difficult to estimate the keep/discard ratio and then the source is gone if you guess wrong and you don't have enough to do the battery. Then you have to wait....
After 4 years of operation - with 10,000 cells in operation and following thousands of posts - fire is not a worry for me because....
- the cells are BMS'ed with visibility into failing packs so they can be taken offline before serious failure - e.g. its not a 10minute 'thing' but rather multiple days / weeks warning.
- operated in good ambient + cells never get warm (are ambient temp).
- lightly stressed (charge/discharge per cell) - average <100ma/cell with a 400ma/cell max before the master breaker trips - e.g. well within test parameters and the specifications of the cells.
- operating in the middle range (3.5v to 4.0v) for lithium-ion - low stress.
Of course there is some risk, less that taking a drive perhaps, LifePo4 has some risk, lead acid has some risk, but very few things in life are risk free. For me, I believe I'm operating at reduced/acceptable risk thru test/oversizing/low-stress/monitoring/proper-wiring. This is something you have to decide for yourself - I make no claims, just sharing what I'm doing!
Fire Protection: I have corrugated metal (roofing) over top of the battery bank to block flame from hitting the ceiling, cinder block walls on 3 sides, concrete floor, smoke detector right overhead, and a fire extinguisher - but the 4th side is open to the room.
Very interesting. Will go into detail on your setup over the weekend and get you my analisis.It's hard to say exactly - but I agree, I paid (on average with all the discards) more like $1.00-$1.20/cell so $0.30/cell would make a significant difference. The labor to process 12,000 cells (so far) is A LOT but I'm retired/bored so it wasn't a big deal for me. I can see why LifePo4 bricks are popular!!
Cell acquisition is the hardest part. I've found it's best if a 'battery' (~14s100p in my case) is all the same cell type. To get 1,400 good cells I have to more but it's difficult to estimate the keep/discard ratio and then the source is gone if you guess wrong and you don't have enough to do the battery. Then you have to wait....
After 4 years of operation - with 10,000 cells in operation and following thousands of posts - fire is not a worry for me because....
- the cells are BMS'ed with visibility into failing packs so they can be taken offline before serious failure - e.g. its not a 10minute 'thing' but rather multiple days / weeks warning.
- operated in good ambient + cells never get warm (are ambient temp).
- lightly stressed (charge/discharge per cell) - average <100ma/cell with a 400ma/cell max before the master breaker trips - e.g. well within test parameters and the specifications of the cells.
- operating in the middle range (3.5v to 4.0v) for lithium-ion - low stress.
Of course there is some risk, less that taking a drive perhaps, LifePo4 has some risk, lead acid has some risk, but very few things in life are risk free. For me, I believe I'm operating at reduced/acceptable risk thru test/oversizing/low-stress/monitoring/proper-wiring. This is something you have to decide for yourself - I make no claims, just sharing what I'm doing!
Fire Protection: I have corrugated metal (roofing) over top of the battery bank to block flame from hitting the ceiling, cinder block walls on 3 sides, concrete floor, smoke detector right overhead, and a fire extinguisher - but the 4th side is open to the room.