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Darfon Gro Watt GBLI 5001 Battery Pack- worth a punt?

Saw this on ebay - aledgedly compatible. Has a make on it. May help someone out...
 

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Got my REC BMS all settup up but having an issue that the SOC drops suddenly for example it's 50% then drops to 3% and then inverter starts charging again.
 
I think it might work for your one @Timrees that was reporting PV short circuit. If you've any spare broken ones with different error codes , feel free to PM me and I'll give you my address. @Geoffito is kindly donating an SP3000 to the cause, before long we'll have a full library of repair manuals ? ! I might have a crack at decoding the RS485 comms to the BMS next. I reckon I could use an arduino as a 'man in the middle' and record the conversation.
That is exactly what needs to be done! Then it would be possible to fool the SP2/3 into thinking it has an original BMS. I'd do it but I've not much spare time at the moment
 
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the one pack was down to 0.80 volts today.
Check that pack over. I've had 2 cell packs go bad, and there was obvious battery leakage
You can buy the batteries off ebay
and you can get a battery welder off Amazon for about £40

I've not attempted to re-weld my ones yet
 
Hi Guys, been doing some more experiments today with @Geoffito 's SP 3000. I was hoping the SP 2000 had a rather primitive charge algorithm, and the SP 3000 would have a much sharper response time, but alas no , it's exactly the same. The algorithm appears to be... if grid < -100W then increase battery charge by 5.8W per second until 0W > grid > -100W ; HOWEVER if Grid > 0 : reset charge power to 0.

Which is really poor when a cloud passes for a couple of seconds because it wimps out and goes back to square one....e.g.

1665242932154.png

Yellow = power SP 3000 is sending to the inverter
Green = Grid power
(unfortunately I've got no sensor on the battery power...but it's easy to work out )

So in this example at

14:00:00 : the skies cleared, sun came out , and I'm exporting nearly 1kw to the grid. ZERO watts going into the battery.
SP3000 gradually increases power to battery , and reduces power to inverter.
14:03:00 A 700W load disappears from the house usage....probably the wife switching off the hoover
14:07:00 7 mins after the Sun appeared, it's finally ramped the battery charge up until we're only exporting 40W or so
14:11:00 Tiny cloud passes, SP3000 shits its pants , resets charge power to 0.
14:12:30 Suns back out, The sloth like ramp-up cycle begins again.

If you look at the amount of energy pumped out to the grid here , in this 30 minute snapshot it really shows how inefficient these units are.
I've had a reasonably sunny day here, yet the GBLI5001 is only 49% full.
 
Hi Guys, been doing some more experiments today with @Geoffito 's SP 3000. I was hoping the SP 2000 had a rather primitive charge algorithm, and the SP 3000 would have a much sharper response time, but alas no , it's exactly the same. The algorithm appears to be... if grid < -100W then increase battery charge by 5.8W per second until 0W > grid > -100W ; HOWEVER if Grid > 0 : reset charge power to 0.

Which is really poor when a cloud passes for a couple of seconds because it wimps out and goes back to square one....e.g.

View attachment 115545

Yellow = power SP 3000 is sending to the inverter
Green = Grid power
(unfortunately I've got no sensor on the battery power...but it's easy to work out )

So in this example at

14:00:00 : the skies cleared, sun came out , and I'm exporting nearly 1kw to the grid. ZERO watts going into the battery.
SP3000 gradually increases power to battery , and reduces power to inverter.
14:03:00 A 700W load disappears from the house usage....probably the wife switching off the hoover
14:07:00 7 mins after the Sun appeared, it's finally ramped the battery charge up until we're only exporting 40W or so
14:11:00 Tiny cloud passes, SP3000 shits its pants , resets charge power to 0.
14:12:30 Suns back out, The sloth like ramp-up cycle begins again.

If you look at the amount of energy pumped out to the grid here , in this 30 minute snapshot it really shows how inefficient these units are.
I've had a reasonably sunny day here, yet the GBLI5001 is only 49% full.


I think the Solis Inverter is much better at controlling the charging of the battery it's quick to respond to change in weather conditions.
 
Discharge is a happier tale so far ... 1665252068586.png
Went from 0W to 500W in about 20 seconds.
 
I have a solis inverter with REC BMS communication on COM port works but I'm having issues with SOC
 
Actually , I take that back , put the dishwasher on, reaction time = slow. Also I thought the sp 3000 would discharge at 3kw , but it seems to have flatlined at 2kw 1665253011063.png
 
On the Growatt Spec sheet 45 Amps is max output for Growatt GBLI5001.
 
Downwards shifts are poor too , exported to the grid for 3 mins when the dishwasher heater cut off ... 1665253837119.png
 
SOC is suddenly dropping from e.g 70% to 2% voltage still 49.81v
 
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Interesting morning of solar experiments, just gonna drop the findings in here so I don't forget.
First fully sunny morning since I got the GBLI5001 , SP2000, and SP3000 , and everybody was out of the house, so I could see how everything functioned with no variation in solar power or house load.

So been running @Geoffito 's SP3000 for a week or so now, with two 1500W PV Strings connected. (3000W total). Here's how it faired this morning;

1665663284024.png

Green=grid power Yellow=inverter power.

It was a bit noisy on the grid until 11:22 as the Mrs had put the washing machine on.
So I was quite chuffed it was managing to keep charging the battery and keep the grid pretty close to zero.
Then after 11:22 the washing machine stopped and I had some pretty clear data.

I could see at 11:37 there was 400W going through the inverter, and grid was zero , So I presumed we must be pumping about 1600W into the battery. However when I looked at the sp3000 display it said PCharge = 800W PPV = 2100W..... so I was confused .... 800battery+400inverter = 1200W .... so where was the other 900W going ???

I went back in time on PVOutput.org to find a sunny October day from last year , to my delight Oct 15th 2021 was a glorious day , and at 11:45 My PV was producing 2134W

1665663802970.png

So next I disconnected the SP3000 and plugged the PV directly into the inverter:-

1665663894421.png


Sure enough , Solar power was just over 2kw , curious , So then I thought I'd try out the SP2000 .... which meant having 1 PV string into the inverter, and one going through the SP2000

1665664050536.png

The SP2000 is unable to stop all the export with only one string , so we're still exporting about 750W here, but at least the SP2000 was saying PCharge = 990W and the Inverter power is over 1.2kW so at least I knew everything added up again Total PVPower = Pinverter + PBattery.

So I'm a bit flummoxed at to where that 900W had vanished to when running the SP3000 ??? All I can think is either it's misreporting the battery charge power, and was really sending 1700W into the battery, OR , there's some charge limit setting that I can't find that caps it at 800W , OR there's something broken on the charging circuit.
 
Mmm mystery that paul is there a percentage charge and discharge setting that might be set quite low at the moment on my sp-2000 I set mine to 95% As Anything above that fries the Anderson plug until I get a new one fitted that is
 
Mmm mystery that paul is there a percentage charge and discharge setting that might be set quite low at the moment on my sp-2000 I set mine to 95% As Anything above that fries the Anderson plug until I get a new one fitted that is
Dunno Trev , proper headscratcher, I'll plug the RS232 in tonight and have another look at the SP3000 settings. I'm gonna leave the SP2000 in overnight and see how that does on a discharge cycle. Good news is the battery is at 99% now so can get a full discharge and see what that looks like.

EDIT: another thought just occured, if it is a charge limit setting , what did it do with the spare 900W ? It certainly wasn't sending it over to the inverter.

EDIT 2 : Also I set it to AC charge from 03:30 -> 05:30 as an experiment and it tripped an MCB at 03:30:20 , so I think surgery might be in order.
 
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Look below
SOC is suddenly dropping from e.g 70% to 2% voltage still 49.81v
Sorry Ismaiel , forgot to reply about this, I did briefly see your REC BMS stats , but they vanished now. I've no idea on your REC BMS or Inverter model , but I do remember the balance image you had up before was WAY out , I think some packs were 3.6V while some were 4.2V. They're meant to be within a few mV of each other, 3.6 is almost flat , 4.2 is full, so I'd get the meter out, Charge it to full, check each pack, take a snapshot of the voltages, leave it an hour , check again ..... some of the packs must be faulty / losing charge.
 
To sum up todays experiments, at the end of the day, comparing back to the sunniest day last October...

Last October : Energy generated 12.5 kwh, Energy used = 15.8kw

1665701646822.png

This October (with battery) Energy Generated =11.1kwh Energy Used=9.8kwh :-

1665701732727.png

And I had it AC charging from 4:24 (MCB reste) to 5:30 today,
1665702057149.png
so that accounts for 1 extra kwh.
 
To sum up todays experiments, at the end of the day, comparing back to the sunniest day last October...

Last October : Energy generated 12.5 kwh, Energy used = 15.8kw

View attachment 116255

This October (with battery) Energy Generated =11.1kwh Energy Used=9.8kwh :-

View attachment 116256

And I had it AC charging from 4:24 (MCB reste) to 5:30 today,
To sum up todays experiments, at the end of the day, comparing back to the sunniest day last October...

Last October : Energy generated 12.5 kwh, Energy used = 15.8kw

View attachment 116255

This October (with battery) Energy Generated =11.1kwh Energy Used=9.8kwh :-

View attachment 116256

And I had it AC charging from 4:24 (MCB reste) to 5:30 today,
View attachment 116257
so that accounts for 1 extra kwh.
So batteries are worthwhile in the long run.
 
Sorry Ismaiel , forgot to reply about this, I did briefly see your REC BMS stats , but they vanished now. I've no idea on your REC BMS or Inverter model , but I do remember the balance image you had up before was WAY out , I think some packs were 3.6V while some were 4.2V. They're meant to be within a few mV of each other, 3.6 is almost flat , 4.2 is full, so I'd get the meter out, Charge it to full, check each pack, take a snapshot of the voltages, leave it an hour , check again ..... some of the packs must be faulty / losing charge.


This is picture of voltages when system turns off about 12.5kw, system is about 26kw

Screenshot_20221016-213736_Firefox.jpg
 
What type of charger is can I use, to bench charge the batteries?
you can get a 14S 300W charger for about £30..... it'll probably take about a week to charge though given the size of your pack.
 
The BMS is probably shutting down early to avoid over-discharging 13 and 14 1665991411714.png
 

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