Have just upgraded to a larger inverter that will now handle 100A (48V system). Have upgraded fuses and DC cables as far as possible - we now have 40mm2 cables to support the new load.
But, at either end of my 40mm2 cables, I am left with...
- the supplied Solis DC cables with Amphenol Surelok plug in connectors. These cables are labelled 4AWG and about 1.5m long.
and at the battery end...
- an Overkill / JBD 100A BMS which has twin 24" cables - these are soldered to the BMS and are 8ga size - so 2 x 8ga for +ve and 2 x 8ga for negative.
I am assuming that both these cable sizes are sufficient to handle 100A, as that is what Solis and Overkill/JBD supply.
They both seem a bit under-rated to me, but am guessing that, being relatively short, it is not an issue.
I do like to over engineer my designs, but am a bit stuck to improve on those cables without a) soldering new wires to the BMS and b) crimping bigger than 4AWG cables into the Amphenols... and that's assuming the Amphenols can accept bigger than 4AWG and I had the crimping tools equipment.
Thoughts?
But, at either end of my 40mm2 cables, I am left with...
- the supplied Solis DC cables with Amphenol Surelok plug in connectors. These cables are labelled 4AWG and about 1.5m long.
and at the battery end...
- an Overkill / JBD 100A BMS which has twin 24" cables - these are soldered to the BMS and are 8ga size - so 2 x 8ga for +ve and 2 x 8ga for negative.
I am assuming that both these cable sizes are sufficient to handle 100A, as that is what Solis and Overkill/JBD supply.
They both seem a bit under-rated to me, but am guessing that, being relatively short, it is not an issue.
I do like to over engineer my designs, but am a bit stuck to improve on those cables without a) soldering new wires to the BMS and b) crimping bigger than 4AWG cables into the Amphenols... and that's assuming the Amphenols can accept bigger than 4AWG and I had the crimping tools equipment.
Thoughts?