diy solar

diy solar

Shunt snapped and caused a fire🔥

I doubt this would have helped here, but I have been using a (non toxic) product that soaks into wood and creates an intumescent class A fire barrier. Sprayed all of my I joists, interior framing (exterior has closed cell foam around them), any plywood I hang, and will spray my newer battery boxes too.
Product name?
 
Thank you OP for posting and having to endure every comment you will receive about how someone else would do it differently. These cases for us try to learn from are incredibly valuable to all of us and it is a huge contribution of you to share it. All of our builds have something criticizeable about them.
 
Thank you OP for posting and having to endure every comment you will receive about how someone else would do it differently. These cases for us try to learn from are incredibly valuable to all of us and it is a huge contribution of you to share it. All of our builds have something criticizeable about them.

I agree 110% - reading this sub forum I have learned so so much from other people willing to post their mishaps and sharing.

One other comment - or rebutal, the bus bars don't look like they are hanging in air from pictures posted, I can see the red rubber standoff below the busbar to the shelf.
 
Thank you OP for posting and having to endure every comment you will receive about how someone else would do it differently. These cases for us try to learn from are incredibly valuable to all of us and it is a huge contribution of you to share it. All of our builds have something criticizeable about them.
Speak for yourself, mine is perfect...
..ly flawed.
Totally certain.
🤪
 
Thank you OP for posting and having to endure every comment you will receive about how someone else would do it differently. These cases for us try to learn from are incredibly valuable to all of us and it is a huge contribution of you to share it. All of our builds have something criticizeable about them.
The important thing is to learn the right lesson. Sometimes folks jump to conclusions based on biases rather than an objective review of the facts. In failure analysis such as what caused the bolted door on a Boeing 737 to fail mid air could easily devolve into an argument about other things. It is important not to get distracted by peripheral issues.

A barn might be poorly built and about to fall down at any minute but the reason the horse got out was someone left the door open. Arguments about the barns color or the need for individual horse stalls does not really address the main problem.
 
FX lumber guard from Fire Guard Coatings of Texas. They have other formulations too. And you can get it with red dye or no red dye.
Yes these fire retardants do work. Just don’t use it on a surface that you plan to apply glue on. Most fire or mold retardants make it impossible to get good adhesion. Use it after assembly.
 
Yes these fire retardants do work. Just don’t use it on a surface that you plan to apply glue on. Most fire or mold retardants make it impossible to get good adhesion. Use it after assembly.
Hmmm this product claims to be compatible with water based finishes and paints. Imma going to try to prime and paint (using Benjamin Moore Command) some and see what happens.

But yeah, I don't think it would work with wood glue.
 
Hmmm this product claims to be compatible with water based finishes and paints. Imma going to try to prime and paint (using Benjamin Moore Command) some and see what happens.

But yeah, I don't think it would work with wood glue.
I like crinkle finish 😂
 
The important thing is to learn the right lesson. Sometimes folks jump to conclusions based on biases rather than an objective review of the facts. In failure analysis such as what caused the bolted door on a Boeing 737 to fail mid air could easily devolve into an argument about other things. It is important not to get distracted by peripheral issues.

A barn might be poorly built and about to fall down at any minute but the reason the horse got out was someone left the door open. Arguments about the barns color or the need for individual horse stalls does not really address the main problem.
and that makes no sense at all or was to high brow for me.

I think you mean we need to stick to what actually caused the fire, and without more data and pictures we won't know. Critiquing the other asspects of the build are extra and may actually be the cause but may be side issues to not repeat.
 
and that makes no sense at all or was to high brow for me.

I think you mean we need to stick to what actually caused the fire, and without more data and pictures we won't know. Critiquing the other asspects of the build are extra and may actually be the cause but may be side issues to not repeat.
Sorry if it made no sense. But you did get the gist of it.
 
I think you mean we need to stick to what actually caused the fire, and without more data and pictures we won't know. Critiquing the other asspects of the build are extra and may actually be the cause but may be side issues to not repeat.
I am trying to figure out how a shunt mounted in a holder and attached to a solid mounting surface actually snaps.
Properly mounted... the shunt may open like a fuse but 'snap' would seem to indicate improper mounting.

I visualise this like a MEGA fuse attached direct to a battery terminal without a holder.
 
I am trying to figure out how a shunt mounted in a holder and attached to a solid mounting surface actually snaps.
Properly mounted... the shunt may open like a fuse but 'snap' would seem to indicate improper mounting.

I visualise this like a MEGA fuse attached direct to a battery terminal without a holder.

The shunt was bolted to the busbar at one end and what looked like a 4/0 cable at the other, no holder
 
One important thing to note about shelving units, their weight capacity is always measured as "evenly distributed." No one could possibly evenly distribute anything that they store on a shelf, unless the item was a single rectangular block of uniform weight and the exact size as the shelf.

Whether a shelving unit uses wood or metal shelves, a 1600 lbs capacity shelf would probably be able to hold 800 lbs of batteries safely. And that's being generous.
 
It's really hard to determine because the fire fighters sprayed and hosed it deforming a lot of the plastics and wood.

But the shunt was on the negative, going to a breaker, it had no strain on it so the battery dropping wouldn't made the shunt snapped like that.

I think it was poor design on my part really should have had an isolated under the non busbar side for support but also the metal mustn't have been great because it's sheared it's self inflicted half.

So, starting at the beginning again, did the other half of the broken shunt survive? If so are there any signs of arcing or maybe that it fragmented more?

It doesn't look like the fire was excessively 'hot' as things go dispite what it looks like. Might be interesting to see pictures once you vacuum off all the dust and gunk from the fire dept? Any idea what they used? Foam? Powder? Haylon? Something else? Generally they avoid water on a pure electrical fire is why I am asking. My earlier assumption of thermal shock could have been in error depending on the agent used.
 
Back
Top