diy solar

diy solar

What was your worse DIY solar mistake ever?

Buying lead-acid batteries, and severely oversizing the lead-acid bank; it lead to the system never being fully charged causing the batteries to fail in less than a year. Oh and this was 32x group 8D batteries.

I think this is the ONE time you sucked...

If it helps, I wept for you.
 
Buying lead-acid batteries, and severely oversizing the lead-acid bank; it lead to the system never being fully charged causing the batteries to fail in less than a year. Oh and this was 32x group 8D batteries.
but they looked so awesome in the videos when you had them set up
 
In the process of DIY solar keeping everything right is not an easy task. Especially for those like myself that suffer from mental processing errors. What is a mental processing error you ask? For me this is looking right at something and allowing my mind to process it incorrectly. This led to one of my worse solar setup errors.

I was wiring up an inverter one afternoon. Fairly simple though it had a disconnect between battery and inverter. Black wire to Inverter negative, Red wire to inverter positive. From the disconnect the red wire should have been connected to battery positive and black to battery negative. Looking right at it I proceeded to wire it wrong. Still looking at things and not mentally recognizing that I had wired with the wrong polarity I turned on the disconnect. "Bzap!" The magic smoke proceeded out of the inverters guts.

How the heck could I be so blankety blank stupid I asked myself? It was right in front of me.

Not my only DIY solar error that was caused by my mental condition, or by moments of personal clumsiness, dropped wrench, bolts anyone? It however was worse in that it not only cost me a couple of hundred dollars but it made me feel dumb. Feeling dumb is no fun at all.

So, "What was one of your worse DIY solar errors?"
2 things, one buying a pair of 6500EX's, the second was not installing a second conduit thru the cement foundation on my array. The latter will require having conduit on the outside of the cement where it can be hit by a lawnmower. The second conduit is for expansion and ability to run wires to a central point before running 420 feet to the charge controllers.

I did buy a combiner box once upon a time, never used it. Maybe someday. I guess that makes 3 mistakes.
 
I would have saved a lot of money by starting with a better system like the 6000xp with rigid panels.
I started big but it is a little demoralizing for every step to take so much money and time. Going on a year of serious effort now and I haven't generated a watt of solar power yet. 6.8kW inverter installed, 20kWh battery done, MPPT is in place, concrete footers for Brightmounts are done, trench is done and filled, 8x 480's are here on a pallet. Just gotta run the metal conduit under the crawlspace and it should all be able to finally happen this spring!
 
Last summer I put in two GoodWe 7600W grid-tie inverters just before my “condo assn” disallowed net metering. Now I’m installing EG4 ESS stuff to comply. Very expensive mistake not to have planned ahead for batteries.
 
Top balancing my second or third set of cells fatigued and a bit complacent I reversed polarity on one of the cells. It made some awesome sparks, melted a stud and scorched a bus bar. I gained a whole new appreciation for the amount of power on tap. Cells are still in service today with no issues.
 

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I also shorted both battery and inverter while tightening inverter battery lugs on a growatt all in one .
Using non insulated wrench.
And apparently didn’t turn off breaker .
Batteries. And panels are the last things I connect after that incident no matter how careful or sane I am on any day.
Had to pry the wrench off the nuts of the inverter lugs after 💥
Apparently it still works though.
 
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