Alkaline
Solar Wizard
Ok, I'll admit I have a bit of a bias. I have several of these, and had decided they were a good thing to add to my Overkill 8S BMS, and to have spares.. I was testing the system over a few weeks, including in cold temps. Then one day I opened the battery box to find that the cells were WAY out of balance. That is to say, one (or maybe two?) cells were dropping dangerously low, below 2.8V with the rest above 3.2V. Then I found that about half of the caps on the Hultec 8S capacitor balancer were rapidly approaching 100°C, too hot to touch. Yikes! I pulled the whole thing. That board had clearly failed and was taking my battery (and maybe my house) with it. Suffice it to say, I would *NEVER* trust these cheap little boards to be plugged into my battery without me checking multiple times per day.
So I am NOT a fan of these $2.99 active balancers (cost of parts, not what we pay) because it almost wrecked my battery. Besides that, there were two other things I realized, back when I thought they might be good:
So, I'm not judging them harshly for no reason. To each his own.
- Balancing all the time is just a bad idea. If you have top-balanced cells, the balancer will work like hell to bottom balance them when the cells are low, and then work like hell to top-balance them the next time you charge. Meaning, it will be meaninglessly moving energy all day long as you cycle. Since those moves are clearly less than 100% efficient, you are losing energy from your battery. Moreover, it will defeat your careful top-balance the first time you get the cells towards the bottom end of the discharge curve. This was the crux of what Off-Grid Garage showed, if anyone wants to go watch his videos.
- They will virtually never balance at a meaningful current. The "2A" rating is assuming that there is a *HUGE* misbalance between cells. I measured less than1A when I intentionally created a 0.8V imbalance between two adjacent cells (2.5V and 3.3V). For smaller differences, the amount of current is proportionally smaller. This means that the passive balancing in something like the JBD/Overkill BMS is probably more effective.
Do you have pics of your setup? I don't understand what you are saying is even possible, the active balanace is actually pretty stupid as in it has no idea which cell is high or low, it simply gets the voltage form all 8 cells averages them out inside the capacitors and then makes it available. Any cells whose voltage is above the capacitor voltage, it will send voltage to the caps, any cells voltage who is below the capacitor will get voltage from the capacitors.
This thing is essentially a parrallel bus bar, so I would like to see how you set it up. ALSO are you sure you were using the ones with the red/silver caps or were yo uusing the ones that just burn off power, like the 1.2 AMPS that look like they have squares?