wrench 87
New Member
I was just looking for opinions on using temco 10 awg pv wire it is stranded but course,should you use a crimp ferrule going in to the dc breaker pros and cons.
If it's a set scew type of terminal. The screw can damage fine strands as it's tightened. And a ferrule will protect the strands from damage.
Only if the conductors have fine strands that can be damaged by the set screw. (Twisting against them)So anytime you have a set screw type of terminal, you should always use a ferrule?
Those are clamp style terminals in the video.Can you also please address this comment which has been upvoted by a few people claiming that ferrules shouldn't be used on some set screw type terminals? Are these guys wrong, or there's exceptions, or...?
I checked Google image search for that keyword and I cannot distinguish "clamp style" from "screw type"Those are clamp style terminals in the video.
The clamp style lifts a clamp up when tightening whereas the screw type, when you tighten the screw, the screw is pushing on the wire.I checked Google image search for that keyword and I cannot distinguish "clamp style" from "screw type"
They both have screws?
@AntronX @rhino @timselectric @Skypower
So anytime you have a set screw type of terminal, you should always use a ferrule? This is completely new information for me and means I need to redo some things in my system. Which brand or type of ferrules do you recommend?
Can you also please address this comment which has been upvoted by a few people claiming that ferrules shouldn't be used on some set screw type terminals? Are these guys wrong, or there's exceptions, or...?
No, that is lever style.I recognize this is "clamp style"
I recognize this as screw type:
Is that correct?
I have this style breaker and it is designed for stranded wires. The serrated surface isn’t raised so it does little to help retain the wire. After tightening 10 AWG thhn, I found that I could wiggle the wire out after using reasonable amount of tightening torque without distorting the case. TEMCo 10 AWG solar wire wasn’t as bad as for poor retaining, probably due to the finer strands. For both types of wire I found out that stripping the wire twice as long as normal and folding it in half then inserting into the terminal keeps it in place. You will also need to follow up on tightening a few times as the strands settle. I’ve had them a couple years now with no problems just be sure that the screws are snugged up! Remember that the screws are live and you don’t get dead.This is a clamp style breaker(clones?). The serrated "clamp" tightens the wire when the screw is tightened. The screw type would just be the screw pushing the wire .
View attachment 214704
I like this idea. Makes sense that it would work better. I'm going to try it when I connect to grid using the "clamp type" on my inverter.For both types of wire I found out that stripping the wire twice as long as normal and folding it in half then inserting into the terminal keeps it in place
I have this style breaker and it is designed for stranded wires. The serrated surface isn’t raised so it does little to help retain the wire. After tightening 10 AWG thhn, I found that I could wiggle the wire out after using reasonable amount of tightening torque without distorting the case. TEMCo 10 AWG solar wire wasn’t as bad as for poor retaining, probably due to the finer strands. For both types of wire I found out that stripping the wire twice as long as normal and folding it in half then inserting into the terminal keeps it in place. You will also need to follow up on tightening a few times as the strands settle. I’ve had them a couple years now with no problems just be sure that the screws are snugged up! Remember that the screws are live and you don’t get dead.
I tried ferrules in these and they got hot and not sure why but ferrules here are not the answer for me.
View attachment 214733
I have a similar breaker and 10awg PV wire.I have this style breaker and it is designed for stranded wires. The serrated surface isn’t raised so it does little to help retain the wire. After tightening 10 AWG thhn, I found that I could wiggle the wire out after using reasonable amount of tightening torque without distorting the case. TEMCo 10 AWG solar wire wasn’t as bad as for poor retaining, probably due to the finer strands. For both types of wire I found out that stripping the wire twice as long as normal and folding it in half then inserting into the terminal keeps it in place. You will also need to follow up on tightening a few times as the strands settle. I’ve had them a couple years now with no problems just be sure that the screws are snugged up! Remember that the screws are live and you don’t get dead.
I tried ferrules in these and they got hot and not sure why but ferrules here are not the answer for me.
View attachment 214733
This is the best possible connection for a clamp style terminal.For both types of wire I found out that stripping the wire twice as long as normal and folding it in half then inserting into the terminal keeps it in place.
It was a four sided crimp with a 10 AWG ferrule. I spotted the heat by chance with thermal imaging as I swung the camera past. The torque was set by years of experience, common sense and not wanting to break or tweak the dang thing. It wasn’t a case of less is more.Ferrules get hot if they are not the right size for the wire and aren't full when crimped. Or if the walls are to thin or to thick. Or if you use the wrong shape crimper. For your picture it would need the 4 sided crimper.
Only needed it the wire is fine stranded. For the solid did you use a torque screwdriver and get it tight enough?
Three squeeks is not the same as a torque wrench of screwdriver
It was a four sided crimp with a 10 AWG ferrule. I spotted the heat by chance with thermal imaging as I swung the camera past. The torque was set by years of experience, common sense and not wanting to break or tweak the dang thing. It wasn’t a case of less is more.
AbracadabraWell, unless it was a mis-marked ferrule off amazon instead of a reputable place it must have been
PFM - Pure F*@# magic
Yes, that is another technical term for the boot. That along with 'Three squeeks'