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Post your Ground Mount Setup

About 4ft deep and 6 bags. Thats a 14ft pole, reused oilfield pipe.
Right on. I'm guessing 6 x 60# bags of ready-mix?

That reused oilfield pipe is the stuff. Saw some folks here n Alaska make a massive fence around their garden using some of that and what a great way to reuse metal.
 
Right on. I'm guessing 6 x 60# bags of ready-mix?

That reused oilfield pipe is the stuff. Saw some folks here n Alaska make a massive fence around their garden using some of that and what a great way to reuse metal.
Yes around here it can be had for scrap metal prices.

I normally wouldn't go that tall with the pole mount but its in the woods (sheltered) in an area that gets several feet of snow.
 
Right on. I'm guessing 6 x 60# bags of ready-mix?

I just finished installing a pair of 8 inch SCH40 poles for my next MT Solar mount. Holes were 9.5 feet deep with an average of 3.5 feet in diameter.

It would take a few bags, it was 6.5 cu yards of redi mix.

That reused oilfield pipe is the stuff. Saw some folks here n Alaska make a massive fence around their garden using some of that and what a great way to reuse metal.
Oilfield pipe is a good choice but beware it is thinner wall than SCH 40 or SCH 80. It also can have wear on the inside. I though about using oilfield pipe and constructing this mount. The material list cost was surprising, even with oilfield pipe. I ran across a FB ad with some damaged MT Solar mounts located about 2 hours away and jumped on it. https://diysolarforum.com/threads/sinclair-or-mt-solar.76590/ I could compete with the used mount cost wise.

Be aware the Solar Tax credit states only new mounts qualify for residential. For a business like mine, I get to depreciate the whole cost, used or new. I guess one could say they built one using new materials. :)

If you want to use something like oilfield pipe, I'd use the smaller sizes and construct a mount with many poles and gussets. One thing is the stop sign high wind sway when using a single pole mount. Thinner pipe will eventually fatigue and break. I think that is what happened with these used MT Solar mounts, over time the pole was weakened due to the sway as these were single pole mounts. High winds with a tornado came along and bent the poles over. In my case, I'm going with a larger two pole setup and a small single pole that is smaller than what the original owner had.
 
I just finished installing a pair of 8 inch SCH40 poles for my next MT Solar mount. Holes were 9.5 feet deep with an average of 3.5 feet in diameter.

It would take a few bags, it was 6.5 cu yards of redi mix.


Oilfield pipe is a good choice but beware it is thinner wall than SCH 40 or SCH 80. It also can have wear on the inside. I though about using oilfield pipe and constructing this mount. The material list cost was surprising, even with oilfield pipe. I ran across a FB ad with some damaged MT Solar mounts located about 2 hours away and jumped on it. https://diysolarforum.com/threads/sinclair-or-mt-solar.76590/ I could compete with the used mount cost wise.

Be aware the Solar Tax credit states only new mounts qualify for residential. For a business like mine, I get to depreciate the whole cost, used or new. I guess one could say they built one using new materials. :)

If you want to use something like oilfield pipe, I'd use the smaller sizes and construct a mount with many poles and gussets. One thing is the stop sign high wind sway when using a single pole mount. Thinner pipe will eventually fatigue and break. I think that is what happened with these used MT Solar mounts, over time the pole was weakened due to the sway as these were single pole mounts. High winds with a tornado came along and bent the poles over. In my case, I'm going with a larger two pole setup and a small single pole that is smaller than what the original owner had.
The 4" pipe I get is 4.5" OD. 1/4" wall thickness. As far as I know it measures out as schedule 40. I pick through the pile, some stuff has only been used as a temporary hookup so it looks new, its just dirty.

I ran across a guy that had a pole mount up and I got to looking at it, the pole was from a basketball hoop! :ROFLMAO: super thin and almost rusted through. Still holding though.
 
The 4" pipe I get is 4.5" OD. 1/4" wall thickness. As far as I know it measures out as schedule 40. I pick through the pile, some stuff has only been used as a temporary hookup so it looks new, its just dirty.

For 4 panels, that is a big pipe. Yes, 1/4" wall thickness is the same as SCH40. I have found larger oil pipe sizes to be odd sized and many times worn on the inside.

I think I paid $1500 for 8" SCH40 for 3 pipe this last go around. Compare that to the 6" SCH80 on my other mount and that was over $1800 for the 2 poles. That was during covid supply chain issues. All full 21 footers.

I ran across a guy that had a pole mount up and I got to looking at it, the pole was from a basketball hoop! :ROFLMAO: super thin and almost rusted through. Still holding though.
It depends on the panels and angle and how much leverage above ground. I know in the winter with my panels tilted to 65° the mount gets some stress during high winds. I have 11 feet of pole above ground and the array is 17 feet of panels so I'm sticking up about 22 feet at the top with the 5 feet of ground clearance. In the summer we can see higher winds but the angle is 30°.
 
IS 4000 PSI Concrete good enough for the ground mount pillar bases? I have 12" sonotubes with holes dug 3 feet deep.

I already have a bunch of leftover 4000 PSI concrete, but not sure if I should splurge for 5000PSI or if that's just gonna be a waste of cash.
 
4000 psi should work just fine for a ground pillar but if the pole diameter is 10", maybe not, probably should give the pole diameter.

The poles I just set had holes I used 4000 psi crete.

How tall is the array and what is ground clearance? 3 feet deep doesn't work here, too much frost heaving. Minimum here is 6 feet due to frost.
 
Here are some photos of my ground mount array. Adjustable for seasonal changes. The U-Bolt at the hinge was turned around. 10 380 watt panels, 2 strings in series.
 

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Here's my (temporary) ground mount. Battery went from about 66.3% to 73.5% in about 45 minutes.
 

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<Jealousy> You guys live in some absolutely gorgeous parts of the world. </Jealousy>

Meanwhile, a car-port is mounted on the ground so it's a ground-mount :)

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Definitely need to find a home for that stack of panels.

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If nothing else, our panels demonstrate that there are no "standard" panel sizes. Total is around 15.3kWp

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4x400W Panels in 2S2P on an EG4 Brightmount.

Four sonotubes full of 56 cu ft of concrete (total for all 4), 18 in above ground and 36 in below ground to frost depth. 2ft diameter tubes. Heavier than the blocks proscribed in the manual.

AHJ inspected and approved. This powers my barn.

The corral panels are to keep the goats, sheep, and mules away.
 

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4x400W Panels in 2S2P on an EG4 Brightmount.

Four sonotubes full of 56 cu ft of concrete (total for all 4), 18 in above ground and 36 in below ground to frost depth. 2ft diameter tubes. Heavier than the blocks proscribed in the manual.

AHJ inspected and approved. This powers my barn.

The corral panels are to keep the goats, sheep, and mules away.
Exactly what I'm doing right now, same tubes and mount. Did you let the concrete dry for a certain period of time before drilling the four holes for the expanding bolts? It's been about a week for me, not sure if I need to wait the full 28 days for it to gain it's strength.
 
We waited 2-3 weeks to drill the holes. We broke several drill bits doing the drilling. i'd probably wait less time if doing it again.
 
I’d wait the full month at a minimum. My bulldog walks through 6000 psi concrete that 7 years old. Even with 5/8 holes.

Not sure why you would be breaking bits.
 
Here's how it's done:

1719376937597.png

I used to repair these for a rental yard.
So of course I got myself one. Also a Bosch Brute.

(The rental companies switched to Bosch rotohammers, less frequent repair.)
 

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