Good idea about keep the SOKs for the house and just DIY the other packs and take them with me. I wonder if Dexter would give me the parameters for the PACE BMS to have it communicate with the other SOK batteries. I don't think the PACE BMS would care if the battery pack is larger than 105ah. I wonder if there are PACE BMSs than can handle more than 100A. I'll have to google that.
As you add packs, each individual one sees lower and lower current (in and out) and you will find you don't need over 100A current carrying capacity per pack.
Though, to be honest, the 105ah is a good size to move around by yourself. Storage densitiy wise, the bigger cells work out to be quite a bit cheaper. Decisions, decicions.
Very true,
if you stick to 100/105Ah cells, then the new DIY packs will be easy to keep in balance with the existing 100Ah packs in a rack set up. However, as you noted, the cost to DIY a pack is lower per kWh using larger cells, and far heavier.
I started with two 100Ah factory built server racks and still use these in the ESS, and added 280 and 304 Ah DIY packs. The DIY packs are about 200lbs (90kg) each but being located in my workshop, I have a forklift to move these, and the rack is on a solid concrete floor slab where the weight is no issue. Also note: a 16s 280Ah pack is physically larger than most standard server rack packs - ie mine are 17.3 x 10 x 26 inches.
To keep the two 100Ah packs in balance with the far higher capacity DIY packs, I parallel up the two packs to a small bus and tie that into the server rack bus just like the larger packs. These stay closer together this way, not perfect though. The 280's and 304's remain in close balance together.
For your set up, you may decide the pack weight, balance with existing 100Ah, form factor all mean 105's work best, even if the cost is a bit more.
Hope to see more as you build out your ESS.