Hello Everyone. Big update on my
LLT Power 4S LiFEPO4 120 Amp BMS with Bluetooth (SAME as Will's but 120 Amp version)
I switched the input and output wires to silicone 8 gauge x 3 per side which is equivalent to 3 gauge effective size.
(
https://www.aliexpress.com/item/4000425316662.html?spm=a2g0s.9042311.0.0.38e94c4dDlIoAU)
TEST TODAY
Set new high and low cutoffs to test for the final setup to stay off the most vertical part of the discharge/charge curve (the knees) where very little amp hours are gained at either end yet voltages are pushed low/high.
Set:
Cutoff high: 3.50V per cell
Cutoff low: 2.90V per cell
Testing the following on my new EVE 280 AH cells in a 2P4S configuration (560 AH bank) from Amy at Shenzhen Xuba Electronic Trading Co. The other bank being made is a 4P4S x 280AH. so a 1120 AH pack. All for our offshore sailboat.
1. Usable capacity test for these new high/low cutoffs at
.20C (Approx 112-120 Amps): Klien 505AH, 483 AH with DROK Meter: Will use these parameters.
2. Over current test of BMS, with BMS protection in app set to 160 amps. Ran at 147 amps discharge for 10 minutes. BMS board temp was 45C (normally at 112 amps 39.5C) and 3 wires were 35C.
BMS handled load with no issues. Did not want to push further. Worked Perfectly
3. Tested high current discharge cutoff,
Worked Perfectly
4.Tested high and low voltage cell cutoffs,
Worked Perfectly
5. Tested High Temp Cutoff, works. Put heat gun load pointed at temp sensor, 65C set and shut down system.
Worked Perfectly
6. Tested low temp cutoff discharging, works (salt ice solution, -10C set in app).
Worked Perfectly
7. Tested low temp cutoff charging, 0C,
Worked Perfectly
Measured amps with Klien CL380 as DROK Digital DC Multimeter Hall sensor was off 5-10 amps under for most of test
Test started at 1528 BMS Temp Battery Pack Negative 3 wire 2 wire on battery
1528 147 Amps
1538 147 Amps 44.9C 24 35C -
1539 113.6 Amps
1602 113.6 Amps 39.4C 25C 36C 36C
1620 115 Amps 39.7C 26C 37C 35C
1700 117 Amps 40.8C 27.2C 39C 37C
1730 117.5Amps 41.7C 28C 40C 37C
1800 116.2Amps 41.4C 29.7C 45C 39C
1830 120.2Amps 42.8C 30.9C 45C 41C
1900 118Amps 44.3C 31.8C 51C 43C
1930 121Amps 45.5C 33.1C 51C 45C
1951 121Amps (TEST ENDED LOW VOLTAGE CUTOFF CELL 3, 2.90V)
Therefore with above cutoffs 90% of battery capacity available still with a bit more of a safety cushion
Here are some pics of the app and of my dinning room table workshop. 4 more cells to come from Amy and I will be able to make up the 1120 AH pack.
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