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Opened up a ruixu battery. Not impressed...

That may be, but mounting the BMS directly on the cells is still not cool (literally).
However, in both cases, the BMS is contained in a thermally insulating box with no heat management at all that I can see. A single thin fiberglass plate between the two in the first instance is no better (thermally) in my opinion than the later one. It does provide mechanical separation which is a plus, but may not really be necessary. That green battery Will took apart shows how it should be done, with the BMS actually in a separate compartment.
 
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Does anyone even read warranty statement? It is 100% stacked against you. Seller can claim product abuse and you have to prove otherwise, which is impossible. Those "Made in USA" batteries are typically just a one person LLC with a rented warehouse. When they inevitably start seeing warranty claims, they'd just close shop and open a new LLC with a new name.

Fair points indeed. That seems to be the American way these days. Same is true for home builders and developments. They setup an LLC to build a new neighborhood, use shoddy techniques and materials, but promise long warranties. Then as soon as they are done, they dissolve the LLC. I had a friend that just went through this when he tried to chase down the builder for warranty on a new home that developed severe roof leaks and ended up with major damage. makes me so 8-(
 
LiFePo in clear cases ? What a great idea Will ??
No more hidden dissappointments? Just found this.

 
Great Review again Will. The price of BB reflects what you are paying for doesn't it. 21650 format is an odd one I don't know how many manufacturers make that size, can't be too many. The BB BMS is likely a proprietary unit as well so I would not bet on finding much about them either I think.

If you keep doing tear downs, seriously consider a playlist for these video's specifically to make it easier for folks to compare and see side x side.
 
Over spec'd in many ways. You have to love that. So many other battery manufacturers are doing dodgy manipulation of parameters to make it appear as if the battery has a long life when in reality it doesn't but this is the real deal.
 
Wow, copying the BB design could be trivial:
$278 for the batteries.. Would need a spot welder though... and a 3D printer for the battery trays.
 
Ok, I had to see if I got the shoddy Ruixu 100ah so I could sleep. Bought it a couple months ago and it’s been driving me loco wondering.
So psychotically throwing the warranty
aside but forging ahead........?
Yep they sent me the newer cheap build version. ?
Looks like Ruixu can not be trusted!!
Going to take some big time TLC for a long time to gain any trust back?
Ruixu? Are you listening????

Well at least I got good cells but the crappy BMS. I might put it back together with a good BMS in a clear case like Will mentioned that way I could see inside that
$700 box O ⚡⚡⚡⚡⚡⚡⚡⚡

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@MrNatural22 it at last appears that an adult with experience soldered things on yours from what I could gleen, compared to that mess Will opened up. GEEZ, my new pack arrives tomorrow (per UPS tracking) and while it's a Shunbin, these "explorations" and Delta-V's forensic dig into his, I must say I'm feeling somewhat edgy having dropped $4K CAD on it.
 
@MrNatural22 it at last appears that an adult with experience soldered things on yours from what I could gleen, compared to that mess Will opened up. GEEZ, my new pack arrives tomorrow (per UPS tracking) and while it's a Shunbin, these "explorations" and Delta-V's forensic dig into his, I must say I'm feeling somewhat edgy having dropped $4K CAD on it.

Here’s a shot of the solder joint out of the 5 BMS wiring to the neg case terminal. Looks ok ?
Four 14g wires in.
Five 16g wire out of BMS.
Logical thinking says for a 100ah LiFePo battery the BMS wiring should be at least 10g even 12g for high safe current use.

image.jpgimage.jpg
 
I does look like they got it up to temperature but my concern with it is that there doesn't seem to be any mechanical support there. Electrical solder is there for conductivity, not mechanical support. If enough current flows to heat things up to the point where the solder becomes plastic odds on the wires are going to move due to tension in the cable (bends etc). The joint might start to split increasing resistance, more heat etc or it might outright pop open.Consider where that joint is sitting next. It's probably right in contact with the cells. It's not really a good thing to have a high resistance joint (from splitting etc) getting nice and toasty where it could melt through its own insulation and the thin plastic sheet on the cell and make contact with the metal shell of the cell.

A lot of this is worst case scenario but we are talking about thing that can store over 1kWh of energy so we really don't want uncontrolled current flows.

All up not disastrous, but not really the sort of thing I'd want to see in a battery.
 

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