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Safe Grid Use of the 5000ES and transformer

 
If I understand him correctly, not according to @Tecnodave . You'd need both an input and output isolation transformer. Those ain't cheap. And would you need 1 for each 5000 es? Ouch. Then you start getting into the realm of the XW pro
@MrM1 - Myself and a few other folks from this thread are working on a similar solution. I'm in the process of a major code refactor of design #216 here which is being built to accommodate multiple inverters, and could technically run multiple transformers as well (has capability for neutral current monitoring and soft-breaking of the 120v loads). One of the folks is running multiple non-isolated transformers successfully, and uC control would add an additional layer of safety through active current and temp monitoring (currently bench tested, but not yet deployed)
 
Wow, and I thought I was on the edge of the bell curve seeking a 24V hybrid…

I assume you’ve looked at the Victron Multiplus II - outside your budget?
 
assume you’ve looked at the Victron Multiplus II - outside your budget?
Because it was a desire wish not a need it already didn’t make sense financially in the $750 range. So $1500 made less sense- plus the listing seemed to indicate an add-on transformer was needed to bleed-back / feed-back to the grid.
 
Because it was a desire wish not a need it already didn’t make sense financially in the $750 range. So $1500 made less sense- plus the listing seemed to indicate an add-on transformer was needed to bleed-back / feed-back to the grid.
Yeah, keeping under a budget of $1000 isn’t easy in this donain.

You only need an Autotransformer if you want to supply 240VAC. If you are just trying to supply 120VAC loads, none needed.

I’m finding 24V hybrids supporting ‘export to grid’ or ‘zero export to CT sensor’ nearly impossible to find. At 12V, it must be impossible…
 
all you get is "the sky is falling" Nancy's here.
Not really. There are valid points raised. They are being answered over time.

Voltage where it shouldn’t be is a serious concern as death can result. Not understanding that (unaware of possibilities is called ignorance) doesn’t mean risks don’t exist, it means one could put themselves or others in life-threatening danger and not know it.

Calling educated EEs and licensed electricians “nancies” is revealing, however.
 
Not really. There are valid points raised. They are being answered over time.

Voltage where it shouldn’t be is a serious concern as death can result. Not understanding that (unaware of possibilities is called ignorance) doesn’t mean risks don’t exist, it means one could put themselves or others in life-threatening danger and not know it.

Calling educated EEs and licensed electricians “nancies” is revealing, however.
Definitely agreed. We are not in the name calling business. We do want people to understand we went out of our way, PRIOR to importing or selling ANY units, to make sure they were safe to use. It's clear now we needed to take additional steps at a manufacturer level to clarify changes for our market, and in the future we will make sure to follow these new protocols.
 
After feedback from users we updated our diagram. This is the diagram that was tested in house and on our Youtube video that can be found at


View attachment 82992
I would like to hear @Hedges opinion of the system but the one thing that sticks out at me is that you abandoned the breaker on the transformer Neutral that would have prevented an overload and cut the Inverters output. I assume you guided Poz towards that solution. Also is that Mains ground bonded to the other ground or are you suggesting two different grounding systems?
 
I would like to hear @Hedges opinion of the system but the one thing that sticks out at me is that you abandoned the breaker on the transformer Neutral that would have prevented an overload and cut the Inverters output. I assume you guided Poz towards that solution. Also is that Mains ground bonded to the other ground or are you suggesting two different grounding systems?
For that circuit to be safe, the neutral wire running between center tap and neutral busbar of critical loads suboanel needs to be sized for double the rating of the L1 and L2 breakers (or sized for L1 + L2 Amos, if you prefer to think of it that way). And the subpanel itself (and in particular the neutral busbar of the subpanel) also needs to be rated for L1 + L2 amps.

That wiring diagram also shows no 120VAC loads and no neutral present in the main panel, but pretty much any main panel will include the neutral from the primary bond whether it is being used or not.

If the whole house is being wired for 120VAC service only through a critical loads subpanel, this may be fine, but this wiring also means no 120VAC service at all whenever the inverters are down…
 
I would like to hear @Hedges opinion of the system but the one thing that sticks out at me is that you abandoned the breaker on the transformer Neutral that would have prevented an overload and cut the Inverters output. I assume you guided Poz towards that solution. Also is that Mains ground bonded to the other ground or are you suggesting two different grounding systems?
Yes, 2 seperate grounding systems. Unfortunately, you can get current between the 2 grounds, the earth is just a resistor.

Without an isolated transformer, if neutral does go open, does the system put 240V on the 120V circuit? Actually, looking at the diagram, 240V is being backfed into panel under the split phase transformer thru the breaker and it still will be 240V at L1 and L2 at the top of the panel. This is branched off in 2 directions, to the split phase transformer and the 120V load panel. That means 240V at the backfed breaker on what is supposed to be 120V. What is going on here?

One other thing, diagram is labeled SolarEdge at the top, diagram just says split phase transformer. I'm confused.........
 
Some here are actively doing everything they can to discredit the Signature Solar Growatt 5000ES (Signature Solar US version) used with the midpoint transformer. They don't even own them. Many of us do own and use them and they work as advertised without issues. Follow the Signature Solar wiring diagram and they are an inexpensive all in one inverter/charge controller with the ability to use 6kW of solar at up to 430 volts and up to 18 amps in any string configuration that does not exceed the high MPPT rating. They can also use the grid and solar at the same time so you can maximize your solar self consumption. If you have questions direct them to Signature Solar directly because all you get is "the sky is falling" Nancy's here.
Well said. This is a DIY forum not an EE (Electrical Engineering) forum. Their advice is welcome but the flaming of SS is not. In America you have
the freedom of choice. Only certain political persuasions adore the nanny state. That said I bought my 5000ES from Amazon.com not knowing at the time of SS. I did the horrible unthinkble thing of removing the screw and injecting the hole with electronic grade silicone. This after pressing with my 250 lbs on the circuit board while measuring if the ground to neutral would come back. Of course it did not. So those flamers should hipot back to the EE forums and leave the DIY to be shocked in peace. We are smart enough not to be standing in water on concrete ! At least we will have with more cash in our pockets and and the smile of freedom. I find it curious the SS is the target of choice and not Amazon. Something fishy there. Have they fear of Amazon suing them? I think SS has plenty of grounds to do some suing. Their business must be suffering much damage from these targeted and some personal attacks. So off my soap box. By the way, I am proudly Canadian and I do live in Canada. Yes people do live here in houses and not igloos and I drive a car not a horse. Flamers aim your guns north. Might just melt some snow and nothing else. Great forum by the way. Lets make it better.
 
Yes, 2 seperate grounding systems. Unfortunately, you can get current between the 2 grounds, the earth is just a resistor.

Without an isolated transformer, if neutral does go open, does the system put 240V on the 120V circuit? Actually, looking at the diagram, 240V is being backfed into panel under the split phase transformer thru the breaker and it still will be 240V at L1 and L2 at the top of the panel. This is branched off in 2 directions, to the split phase transformer and the 120V load panel. That means 240V at the backfed breaker on what is supposed to be 120V. What is going on here?

One other thing, diagram is labeled SolarEdge at the top, diagram just says split phase transformer. I'm confused.........
I’ll be updating a few of the verbiage issues. Definitely needs a few adjustments. It’s been crazy the last few weeks so bear with me.
 
I find it curious the SS is the target of choice and not Amazon. Something fishy there. Have they fear of Amazon suing them? I think SS has plenty of grounds to do some suing.
That is a bizarre conclusion to me.

Everyone knows amazonian sells all kinds of junk, and less quality product these days.
Caveat emptor to the 10th power.

Sig Solar was criticized directly because they were selling a product that didn’t overtly address the safety concerns and assure proper documentation. They appear that they have made good attempts (ordering modified units exclusive to themselves) and will likely recover in pretty good shape.

SS wasn’t a “target of choice;” they merely put up for sale a product purported to be US-grid safe but with unaddressed concerns. It would not make sense if they WERE NOT the “target.”
 
That is a bizarre conclusion to me.

Everyone knows amazonian sells all kinds of junk, and less quality product these days.
Caveat emptor to the 10th power.

Sig Solar was criticized directly because they were selling a product that didn’t overtly address the safety concerns and assure proper documentation. They appear that they have made good attempts (ordering modified units exclusive to themselves) and will likely recover in pretty good shape.

SS wasn’t a “target of choice;” they merely put up for sale a product purported to be US-grid safe but with unaddressed concerns. It would not make sense if they WERE NOT the “target.”
I wouldn't say we were ever the target. We just happen to likely be the largest supplier, and only authorized retailer of the product in question (in North America). That being said, there were definitely some ......unfriendly...... accusations about the way we did business and at the end of the day, most people didn't know (due in part to our lack of marketing) that we went out of our way, FAR before this ever became an issue, to make sure we had safe units. I think everyone understands we did everything we could before, during, and after this whole fiasco to make sure everyone was safe.
 
A big selling point of the 5000US is the grid sharing ability. I don't mind dropping 3-4k on batteries but I'm not going to drop 12-15k on them which is what it would take to cover a few days of rain/clouds for a house & machine shop. I'd rather have the grid as a backup. Clouds go away, grid use goes down. Clouds come back, grid use goes up. I like that. Signature Solar needs to do a good video of that in operation.
 
Well said. This is a DIY forum not an EE (Electrical Engineering) forum.
You statement makes zero sense. Your playing around in the Electrical Engineering world when you mess with power systems.
If it was not for the Electrical Engineers and other people who are skilled in working with power system doling out advice, this place would be pretty much useless.
Their advice is welcome but the flaming of SS is not. In America you have
the freedom of choice.
Go tell your power company inspector you have freedom of choice and see what happens;)
Only certain political persuasions adore the nanny state. That said I bought my 5000ES from Amazon.com not knowing at the time of SS. I did the horrible unthinkble thing of removing the screw and injecting the hole with electronic grade silicone.
How did you know to remove the screw? Hmmmm...
This after pressing with my 250 lbs on the circuit board while measuring if the ground to neutral would come back. Of course it did not.
250lbs would crack a PCB. Also Injecting in silicone would do almost nothing but fill in the threads on the standoff.
So those flamers should hipot back to the EE forums and leave the DIY to be shocked in peace.
Is this another SS employee account? The Hi-Pot test is a valid test and should be done again after equipment is modified. It is actually required for certification.
We are smart enough not to be standing in water on concrete
Are you smart enough not to touch a water pipe while taking a bath. Do you really understand what this conversation has been about?

! At least we will have with more cash in our pockets and and the smile of freedom. I find it curious the SS is the target of choice and not Amazon.
Amazon and Signature Solar are two different types of companies. Amazon does not advertise themselves as solar experts.
Something fishy there. Have they fear of Amazon suing them? I think SS has plenty of grounds to do some suing. Their business must be suffering much damage from these targeted and some personal attacks.
I think their business is doing just fine. People are asking for information that would normally be provided by any Inverter manufacturer or distributor. Proper Wiring Diagrams are not luxury, they are essential.
So off my soap box. By the way, I am proudly Canadian and I do live in Canada. Yes people do live here in houses and not igloos and I drive a car not a horse. Flamers aim your guns north. Might just melt some snow and nothing else. Great forum by the way. Lets make it better.
The only way the forum will get better is if people with knowledge on the topics chime in and point out ways in which the industry can be made better. Your first statement implies you would prefer that the blind lead the blind. That can only lead to disaster.
 
Is this another SS employee account? The Hi-Pot test is a valid test and should be done again after equipment is modified. It is actually required for certification.
Nope, just me here. You should know by now Robby that I'm not afraid of taking a verbal beating on the forums, no need to create burner accounts for it :cool:
 
Nope, just me here. You should know by now Robby that I'm not afraid of taking a verbal beating on the forums, no need to create burner accounts for it :cool:
Just asking because the guy makes his first post and comes out with all of those statements.
Thanks for the reply. I know you guys still have another week to wait before China opens back and you can get some info.
 
Do you really understand what this conversation has been about?
That is the basis of the resistance I’ve read here. People don’t get that something can “work fine” and still have inherent dangers in certain circumstances.

I myself had “heard of” transformer issues but had no clue about the specifics. Yet I knew what the conversation was about with my limited knowledge.
This thread has taught me a lot and opened my eyes to things I didn’t know to know.
Awesome thread! I’m to a point of understanding that I’m comfortable enough with the conversations that I’d install one myself once everything is vetted (but not for others). If I needed the features that is (I don’t. Yet anyways).
 
Us version connections should be identified by L1 and L2, not N.
Sticker on US version should be identified as such.
Beyond that, this 37 year electrician loves the functions and savings of this inverter.
I recommend using an Isolation transformer between inverter and loads, unless you have the skills to control the neutral bonding and loss of neutral.
 
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You statement makes zero sense. Your playing around in the Electrical Engineering world when you mess with power systems.
If it was not for the Electrical Engineers and other people who are skilled in working with power system doling out advice, this place would be pretty much useless.

Go tell your power company inspector you have freedom of choice and see what happens;)

How did you know to remove the screw? Hmmmm...

250lbs would crack a PCB. Also Injecting in silicone would do almost nothing but fill in the threads on the standoff.

Is this another SS employee account? The Hi-Pot test is a valid test and should be done again after equipment is modified. It is actually required for certification.

Are you smart enough not to touch a water pipe while taking a bath. Do you really understand what this conversation has been about?


Amazon and Signature Solar are two different types of companies. Amazon does not advertise themselves as solar experts.

I think their business is doing just fine. People are asking for information that would normally be provided by any Inverter manufacturer or distributor. Proper Wiring Diagrams are not luxury, they are essential.

The only way the forum will get better is if people with knowledge on the topics chime in and point out ways in which the industry can be made better. Your first statement implies you would prefer that the blind lead the blind. That can only lead to disaster.
Hello Robby. I expected no less from you or your group. I am not frazzled. Your interpretations may be judged differently if brought to a court.
Defamation cannot be condoned in the name of righteousness or other exaggerated scare tactics hiding behind the banner of safety. Your
safety advice when not written up in layman's terms are not helpful. You are scaring away many DIY persons and innovation. Instead of dooms day proclamations we need practical remedies to the problems. We all know how smart you are. Very knowledgeable. Make this digestible and truly useful to us DIY' ers. Cars can kill you on a sidewalk. Lightning can strike you down while jogging,. A plane may crash into your house. Life has so many risks. To most true DIY persons the risks are acceptable. We do not have high budgets as you and friends may have to hire professionals or buy very expensive equipment. You will have difficulty finding a real DIY person who has not had an electrical shock and not survived. The ones that do get injured,... well maybe the world will be a little safer without them me included.
You hide behind code books. I suspect that a few of the dooms daters are actually government employees or competitors with legal
departments to fall back on or other motives. The favorite theme is to intimidate with code books, inspectors, and personal attacks.
Not good or welcomed here. Cheer up, lighten up and lets work together on the DIY problems in practical terms. By the way. My 5000es has no
plating under the circuit board screw position. A fiber washer under the screw did isolate the ground to neutral. I do not recommend using the fiber washer. The screw must be removed and electronic grade silicone INJECTED into the cavity generously. To save myself from the flamers I do not recommend this fix. It works for me. Don't bother questioning me on this fix. It works good enough for me. The only regret I have is not knowing of SS beforehand to buy from them and not the European model from Amazon.com another good company contrary to some statements others have made here. I cannot be a SS employee. I am a Canadian in Canada as I had already pointed out. Cheap shot among unhelpful others. Again lets work together constructively.
 
Us version connections should be identified by L1 and L2, not N.
Sticker on US version should be identified as such.

Both points have been a result of the discussion here.

Beyond that, this 37 year electrician loves the functions and savings of this inverter.

I recommend using an Isolation transformer between inverter and loads, unless you have the skills to control the neutral bonding and loss of neutral.
This has been a problem before even this thread was created. Many more threads on the subject of neutral loss and bonding issues. Workarounds attempted, some not so safe.

Using a quality isolation transformer makes the 5000ES not such a great deal. Other split phase inverters (LV6048) are available for $250 USD more than the single 5000ES with autotransformer.

Interesting sidenote, I just checked Watts247 and Ian has a bundle of two LV6548's for $2978 USD. That is a deal, three 5000ES would be $2700 alone plus buying an isolation transformer.
 

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