diy solar

diy solar

What was your worse DIY solar mistake ever?

e, I'm thinking connect to the house via a 240/50A inlet and transfer switch by the grid meter, like if I was hooking up a portable generator. Then the only potential UL code requirement in the house would be the transfer switch/method.
That’s what I did except a little bigger. 240vac 100 amp.
Building with inverters/ batteries is 200’ away.
 
I was rushing tightening busbars with an un insulated ratchet and I created a major short.
It scared the crap out of me and I dropped the wrench. The short didn't stop. Sparks were flying like someone was welding the top of my battery.
I reached in a grabbed the wrench and it stopped. The wrench and one cell were destroyed.
The fuse didn't blow. You can still have one hell of a fire creating short even if you have a class T fuse.
 
I was laying out my brand new lifepo4 cells for my 48v, DIY battery bank. Everything looked good, so I started laying the bus bars on top to get the physical connections all done.

With a shakey hand, I laid the first bus bar down. Whew, nothing happened. Though to myself, this should be easy. Went to lay the second bus bar down and sparks started flying everywhere. The only thing that stopped the sparks was my flailing hand happened to knock the bus bar off the terminals. I had a brain fart on where I was supposed to lay the bus bars. Your not supposed to have 2 bus bars connecting all the terminals between only 2 cells…
 
Wiring last MP4 connector for my ground mount with 2 strings of 7S in parallel (450vdc) no cutoff yet. I had trimmed end of cable in my hand while holding other MP4 to connect to. To be sure of correct connector to crimp on wire I inserted it into MP4 to check correct fit!!!!!!!!!!!!! Big jolt and I threw everything. That hurt! Felt pretty stupid. I always turnoff AC when working don't know what I was thinking?
 
I was rushing tightening busbars with an un insulated ratchet and I created a major short.
It scared the crap out of me and I dropped the wrench. The short didn't stop. Sparks were flying like someone was welding the top of my battery.
I reached in a grabbed the wrench and it stopped. The wrench and one cell were destroyed.
The fuse didn't blow. You can still have one hell of a fire creating short even if you have a class T fuse.
Dang it. That's it. Class Ts as bus bars.
 
In seriousness though if one was to build a power house in the backyard to avoid risk of catastrophic fire, I'm thinking connect to the house via a 240/50A inlet and transfer switch by the grid meter, like if I was hooking up a portable generator. Then the only potential UL code requirement in the house would be the transfer switch/method. Could even do an interlock on the main panel. My big loads are all propane except central AC and that's only 2 tons. But then for the grid input to the inverters...another 240/50A in the other direction, from house to powerhouse.

If the powerhouse was in a trailer....nothing for code enforcement to get their panties in a twist about

This is exactly the route I went, for exactly those reasons.
 
Your not supposed to have 2 bus bars connecting all the terminals between only 2 cells
I learned that exact same lesson about two minutes after I opened my first box of 280Ah cells. Providentially, the end of the bus bar never made full contact with the second terminal. The spark left only a very tiny divot off to the side of the contact surface.
 

diy solar

diy solar
Back
Top